International Harvester 340 460 560 Tractor Service Manual – Two Volume Set

Description

This International Harvester 340, 460 and 560 Tractor Service Manual is a thick two volume set provides detailed service information, step-by-step repair instruction and maintenance specifications for International Harvester 340, 460 and 560 gas, LP and Diesel tractors. Includes 461 pages.

This is a high quality reproduction of the original, out of print, book.

Covers the chassis of Farmall and International tractors: 340, 460, and 560 with engines: C-221, C-263, C-291, C-301, D-236, D-282.

The general construction of these tractors is similar to the previous, displaced models in that the rear frame, clutch housing and engine is bolted together into a rigid unit. Farmall models, with the exception of the F-340 and the International models with the excep tion of the 1-340 and 1-460 use side channels bolted to the clutch housing, engine and upper bolster. The complete new styling of the Farmall 340, 460 and 560 and the International 340, 460, and 560 tractors provides a modern up-to-date appearance of rugged power. All are available as gasoline powered models and the 460 and 560 series also includes diesel models.

Table of Contents

General Information
Specifications
Engine
Lubrication system (Engine)
Fuel system, gasoline
Fuel system, diesel
Cooling system
Engine clutch
Transmission
Power take-off
Brakes
Differential and final drive
Chassis
Hydraulic equipment
Electrical equipment
Torque specifications

Gas Engines Section
Specifications
Special Service Tools Required
Service Procedure
Engine Removal
Crankshaft Pulley Removal
Valve Guides
Valve Seats and Valve Seat Inserts
Roto-Caps and Roto-Coils
Cylinder Head Installation
Valve Timing
Valve Lash Adjusting Procedure
Heat Control Valve
Camshaft
Checking Camshaft Lobe Lift (Camshaft in Engine)
Checking Camshaft Lobe Wear (Camshaft Removed from Engine)
Engine Governor
Crankshaft Bearing Caps
C-221 and C-263 Sleeve Fit
Description and General Information
Inspection and Repair
Installation
C-291 Sleeve Fit
General Information
Installation
Ram Pressures
Piston Fit in Sleeve or Bore
Piston Ring Installation (C-221 and C-263 Engines)
Water Pump
Oil Pump
Oil Filter Assemblies
Cast Iron Oil Filter Base
Service (Cast Iron Oil Filter Base)
Die Cast Oil Filter Base
Service (Die Cast Oil Filter Base)
Break-In Procedure of Rebuilt Gasoline and LPG Engines
“Run-In” When Dynamometer is Not Available
“Run-In” When Dynamometer is Available

Gasoline Fuel System
Specifications
General Description
Carburetors
Operation
Fuel Supply System
Idling System
Load System
Starting System
Liquid Level Check
Removal and Installation
Inspection and Repair
Throttle Body and Fuel Bowl
Throttle Plate
Float Assembly
Fuel Needle Valve and Seat
Adjusting Screws and Seats
Venturi and Jets
Assembly and Adjustment

LPG Fuel Systems
Specifications
Safety Precautions
General Description
Operation
Fuel Tank and Fittings
Fuel Filter Assembly
Carburetor and Regulator Vaporizer
Engine Stopped – Fuel On
Starting
Idling
Part Throttle
Full Throttle
Trouble Shooting
Regulator—Vaporizer Service
Removal and Installation
Inspection and Repair
Assembly and Adjustment
Regulator “Testing
Carburetor Service
Removal and Installation
Inspection and Repair
Fuel Adjustments

Fuel System Diesel Engine Models D-236, D-282, and D-301 Service Manual
Specifications
General Description and Operation
Filter System
Factors Affecting Pump and Nozzle Life
The Injection Pump
Load Advance
Automatic Speed Advance (Later Model)
njection Nozzles and Precombustion Chambers
Trouble Shooting
Checks and Adjustments
Fuel Shut-Off Adjustment
Governor Linkage Hook Adjustment
High and Low Idle Speed Adjustment
Governor Control Adjustment
Transfer Pump Adjustments
Air Leaks in Suction Side of Fuel System
Inefficient Transfer Pump or Malfunctioning Pressure Regulating Valve
Transfer Pump Pressure
Fuel Return Line Plugged or Restricted
Delivery Valve and Rotor Check
Broken Delivery Valve Spring
Pump Timing and Rotor Rotations
Load Advance Adjustment
Speed Advance Adjustment
Glow Plugs
Compression Pressure
Torque Screw Adjustment
Leaf-Spring Adjustment
Injection Pump Service
Pump Removal
Drive Shaft Removal
Pump Disassembly
End Plate Assemblies
Inspection and Repair
Reassembly
Pump Drive Shaft and Injection Pump Installation
Injection Nozzle and Precombustion Chamber Service
Bosch-Model ADE
Removal
Testing
Preliminary Inspection
Disassembly
Inspection and Repair
Reassembly and Testing
Installation
IH Midget or Micro Nozzles
Disassembly
Inspection and Repair
Reassembly
Testi ng
Precombustion Chambers
Priming Pump
Induction System Service
Special Service Tools

Fuel System Diesel Engine Models D-236, D-282, and D-301 Service Manual
Specifications
Description and Principles of Operation
General Description
General Information
Power Steering
Manual Steering
Power Steering
Disassembly
Inspection and Repair
Assembly
Manual Steering
Disassembly and Inspection
Assembly
Power Steering Pump
Trouble Shooting Chart

Steering and Front Axle Assembly Manual
Specifications
Description and Principles of Operation
General information
Factors effecting steering Camber
Caster
Toe-in
Steering geometry
Preliminary check-up
Front Wheels and Bearings
Removal and disassembly
Inspection, repair, and servicing
Assembly on axle
Axle and Extension, Steering Knuckle and Arm Disassembly
Inspection and repair
Assembly
Steering Gear and Arms Disassembly
Inspection and repair
Assembly
Adjustments
Cam thrust
Cross-shaft gear teeth
Lever stud in cam groove
Steering gear arm position
Final Assembly and Adjustment Assembly
Straight ahead adjustment
Toe-in adjustment
Hydraulic Power Steering Gear
General description
Principles of operation
Disassembly
Inspection and repair
Assembly and adjustments

Hydraulics (Pumps)
Hydraulic Pumps
Introduction
Rotary Gear Pumps
Gears
Pump Body
Engine-Mounted Pumps
Removal
Disassembly
Inspection and Repair
Reassembly
Installation
Internal Pumps (Thompson)
Removal
Disassembly
Inspection and Repair
Reassembly
Installation
Internal Pumps (Cessna)
Removal
Disassembly
Inspection and Repair
Reassembly
Installation
Cessna Power Steering Pump
General Description and Operating Principles
Removal
Pump Service
Thompson Power Steering Pump
General Description and Operating Principles
Pump Service
Ilydreco Pump
General Description
Disassembly
Inspection and Repair
Reassembly and Adjustment
Installation
Webster Electric Pump
Disassembly
Inspection and Repair
Reassembly
Installation[
Eaton Pump
General Description and Operating Principles
Disassembly
Inspection and Repair
Reassembly

Hydraulics (Trouble Shooting – Test Procedures – Specifications)
Introduction
Trouble Shooting Chart
Test Procedure
Specifications
Trouble Shooting
Flushing and Cleaning the Hydraulic System
Hydraulic System Test Procedure Using the IH Flo Rater
About the Instrument
Construction of the Flo Rater
Section 1
Preparation for Testing
Section 2
Connecting the Flo Rater
Section 3
Test Temperature of Fluid
Section 4
Testing Free Flow Rate
Section 5
Testing Main Relief Valve and/or Flow Divider Valve Action
Section 6
Testing for Pump Pressure Leaks At Spool Lands and for Internal Cylinder Leaks
Section 7
Testing Unlatching Valve Action
Section 8
Testing Pressure Regulator By-pass Pressure
Section 9
Testing Flow Rate at Rated Speeds and Test Pressure
Section 10
Testing Power Steering Circuits or Systems
Test Specifications
Hydraulic Valve Specifications
Hydraulic Pump Allowable Wear Specifications
Hydraulic Pump Manufacturing Specifications (New Part Dimensions)
Hydraulic Pump Allowable Wear Specifications
Hydraulic Pump Manufacturing Specifications (New Part Dimensions)

Torque Amplifier 300 Series
Specifications
General Description
Principles of Operation
Regular (Direct Drive)
Torque Amplifier Drive
Splitting the Tractor
Front Section Split
Removing Clutch Housing from Rear Frame
Removal and Assembly
Removing the IPTO Drive Shaft, Engine
Clutch Shaft and TA Clutch
Torque Amplifier Unit
Inspection
Primary Sun Gear and Shaft
Planet Carrier, Gears and Bearings
Overrunning Clutch
Secondary Sun Gear and Transmission Drive Shaft
TA Clutch and Release Assembly
Assembly and Installation
Torque Amplifier Unit
TA Clutch, Engine Clutch Shaft and IPTO Driving Shaft
Attaching Clutch Housing Assembly
to the Rear Frame
Recoupling the Tractor
Tractor Final Assembly,
Adjustment and Inspection

Brake Service
Specifications
General Description
Disassembly, Inspection and Repair
Assembly and Installation
Operational Brake Test

Transmission and Final Drive
Introduction
General Information
Specifications
Transmission
Removal and Disassembly
Inspection and Repair
Reassembly and Installation
Rear Axle and Differential
Removal and Disassembly
Inspection and Repair
Reassembly and Installation
Final Drive (Planetary 660 Series)
Removal and Disassembly
Inspection and Repair
Reassembly and Installation
Trouble Shooting

Independent Power Take-Off 400 Series
Specifications
General Description
Principles of Operation (Rear Unit)
Engaged Position
Disengaged Position
Splitting the Tractor
Front Section Split
Removing Clutch Housing from Rear Frame
Removal and Disassembly
IPTO Driving Shaft and Engine Clutch Shaft
IPTO Driven Gear and Shaft
Removing the IPTO Rear Unit
IPTO Extension Shaft
Disassembly of the IPTO Rear Unit
Inspection
Bearings
Oil Seals
IPTO Driving Shaft and Hub
IPTO Driven Gear and Shaft
Seasonal Disconnect
Extension Shaft and Coupling Shaft
Rear Unit
Reassembly and Installation
Rear Unit
IPTO Extension Shaft
IPTO Driven Gear and Shaft
IPTO Driving Gear and Shaft
Recoupling the Tractor
Attaching the Clutch Housing
Assembly to the Rear Frame
Connecting the Clutch Housing and Front Section of the Tractor
Tractor Final Assembly and Adjustment
Special Tools Needed