International Harvester Diesel DT817C DT1817C Engine Service Manual

Description

215 page, International Harvester Factory Diesel Engine Service Manual

Note that this service manual covers only the engine and does not include any chassis information. Provides detailed service information, step-by-step repair instruction and maintenance specifications for International Harvester DT817C and DT1817C engines used in 330 Pay Haulers, 340 Pay Haulers, TD-25 Series C Crawlers, 560 Pay Loader, H-100C Loaders, D-120C Pay Loaders, UDT and UDTI-817C and TD-25 Series E Crawlers.

There are 10 sections to this manual with the following topics included:

Introductory Section
General
Lubrication
Gaskets & Seals
Service Tools
Service Parts
Serial Numbers
Engine Features
Specifications
Torque Values For Standard Fasteners
Special Nut And Bolt Torque
Loctite Retaining & Sealing Compounds
Service Diagnosis
Problem Analysis Guide
Battery Testing Chart
Electrical Test Specifications
Metric Conversion Table
Safety Suggestions

Section 1 Manifold, Cylinder Heads And Valves Manifolds
Removal
Cleaning, Inspection And Repair
Installation
Cylinder Heads And Valves
Description
Removal
Disassembly
Cleaning, Inspection And Repair
Valve Reconditioning
Reassembly
Installation
Valve Lash Adjustment
Hand Priming Fuel System

Section 2 Connecting Rods, Pistons, Rings And Sleeves Connecting Rods, Pistons And Rings
Description
Removal
Disassembly
Inspection And Repair
Reassembly
Installation
Bearing Fitting Procedure
Cylinder Sleeves
Description
Removal
Inspection And Repair
Installation
Engine Run-in Schedule
Priming Lubricating System

Section 3 Crankshaft, Main Bearings And Flywheel Crankcase And Main Bearings
Description
Removal
Inspection And Repair
Crankshaft Bearing Caps
Installation
Flywheel
Description ;
Removal
Inspection And Repair
Installation
Breather Assemblies

Section 4 Timing Gear Train, Front Cover And Camshaft Timing Gear Train And Front Cover
Description
Removal
Inspection And Repair
Installation
Camshaft
Description
Removal
Inspection And Repair
Installation

Section 5 Fan Drive, Idler And Thermostats
Fan Drive Housing
Description
Maintenance
Removal
Disassembly
Inspection And Repair
Checking Fan Slip Clutch Torque When
Removed From Engine
Disassembly Of Fan Mounting Assembly
Inspection And Repair Of Fan Mounting Assembly
Reassembly Of Fan Mounting Assembly
Disassembly Of The Housing Assembly
Inspection And Repair Of The Housing Assembly
Reassembly Of Housing Assembly
Reassembly Of Fan Drive Assembly
Installation
Fan Idler Pulley Assembly
Removal Of Fan And Idler Pulley Assembly
Disassembly Of Fan Pulley
Inspection And Repair Of Housing Assembly
Housing Reassembly
Disassembly Of Idler
Inspection And Repair Of Idler Pulley Assembly
Reassembly Of Idler Pulley
Installation Of Fan And Idler Pulley Assembly
Thermostats
Removal And Disassembly
Inspection And Repair
Reassembly And Installation

Section 6 Lubricating Oil And Water Pump, Oil Filter And Oil Cooler Lubricating Oil And Water Pump
Description
Removal
Disassembly
Inspection And Repair
Reassembly
Installation
Lubricating Oil Filter
Description
Removal And Disassembly
Inspection And Repair
Reassembly And Installation
Oil Cooler
Description
Removal
Inspection And Repair
Installation

Section 7 Turbocharger
General
Description
General Handling
Maintenance
Removal
Cleaning
Installation

Section 8 Injection Pump, Adapter And Nozzles Injection Pump And Adapter
Description
Removal
Disassembly
Inspection And Repair
Reassembly
Installation
Hydraulic Method Of Checking Port Closure
(pump Timing Point)
Injection Nozzles
Injection Nozzle Testing

Section 9 Air Compressor
Air Compressor (Tu-Flo 500)
Description
Operation
Removal
Disassembly
Inspection And Repair
Reassembly
Testing Rebuilt Compressor
Installation
Air Compressor (Tu-Flo 501)
Description
Operation
Removal
Disassembly
Inspection And Repair
Reassembly
Testing Rebuilt Compressor
Installation
Air Compressor (Tu-Flo 1000)
Description
Operation
Removal
Disassembly
Inspection And Repair
Reassembly
Testing Rebuilt Compressor
Installation
Troubleshooting (Tu-Flo 500, 501 And 1000)

Section 10 Storage Batteries
General
Common Causes Of Battery Failure
Battery Visual Inspection
Specific Gravity Test ;
Freezing Points Of Electrolyte
Effect Of Low Temperature On Battery Performance
Battery Test Indications And Recommendations