Kawasaki KZ400 KZ500 KZ550 Motorcycle Service Manual

Description

This 408 page, Kawasaki KZ400 KZ500 KZ550 Motorcycle Service Manual is a high quality reproduction of the original out of print manual. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Kawasaki KZ400 KZ500 and KZ550 motorcycles.

Kawasaki KZ400 KZ500 KZ550 Service Manual Motorcycles Covered

1979, 1980, 1981, 1982 Kawasaki KZ500B1-B5
1980, 1981 Kawasaki KZ400J1-J2
1980, 1981, 1982 Kawasaki KZ550A1-A4
1980, 1981, 1982 Kawasaki KZ550C1-C4
1981 Kawasaki KZ550B2
1981 Kawasaki KZ550-D1

Table of Contents

Specifications

Adjustment – Engine, Chassis

Disassembly – Introduction, Engine installed and removed, Chassis

Maintenance & Theory – Engine, Chassis, Electrical

Troubleshooting

Appendix

Supplement

Index

Index of Topics

Additional Considerations for Racing

Air Cleaner

Air Cleaner Element

Air Suction Valve

Alternator Rotor

Alternator Stator

Automatic Turn Signal Cancelling System

Ball Bearing

Battery

Brake

Brake Light Switch

Breather Cover

Bypass Valve (Oil Filter)

Camshaft

Camshaft Chain

Camshaft Chain Guide

Camshaft Chain Tensioner

Camshaft Sprocket

Capacitor

Carburetor

Carburetor Holder

Charging System

Clutch

Clutch Cable

Clutch Release

Connecting Rod

Contact Breaker

Crankcase Split

Crankshaft

Cylinder Block

Cylinder Head

Cylinder Head Cover

Cylinder Head Valve

Cylinder Head Valve Guide

Disc Brake

Drive Chain

Drum Brake

Electrical Panel

Electric Starter System

Engine Lubrication

Engine Oil

Engine Oil Pump

Engine Perfomance Curves

Engine Removal

Engine Sprocket

Engine Sprocket Cover

External Shift Mechanism

Fairing

Flow Chart

Disassembly—Chassis

Disassembly—Engine Installed

Disassembly-Engine Removed

Engine Removal

Front and Rear Suspension Setting

Front Brake Light Switch

Front Disc Brake

Front Fork

Front Wheel

Fuel Gauge

Fuel Level Sender

Fuel System

Fuel Tank

Fuel Tap

General Lubication

Handlebar

Handlebar Holder

Hazard Warning Circuit

Headlight

Headlight Unit

Horn

Ignition Coil

Ignition Switch

Ignition System

IgnitionTiming

Indicator Light

Introduction to Disassembly

Kawasaki Cleaner Air System

LCD Fuel Gauge and Warner Unit

Lighting System

Low Fuel Warning System

Main Changed Items (1981 Model)

Meter Light

Model Identification

Muffler

Needle Bearing

Neutral Switch

Oil Cooler

Oil Filter

Oil Filter Bypass Valve

Oil Pressure Relief Valve

Oil Pressure Switch

Oil Seal

Periodic Maintenance Chart

Pick-up Coil Assembly

Piston

Piston Ring

Primary Chain

Quick Reference Guide

Rear Brake

Rear Brake Light Switch

Rear Disc Brake

Rear Durm Brake

Rear Shock Absorber

Rear Wheel

Reserve Lighting System

Running Performance Curves

Secondary Shaft

Service Data for KZ400

Service Data for KZ550

Shift pedal Linkage

Spark Plug

Special Tools

Specifications

Speedometer

Speedometer Cable

Sprocket

Starter Lockout Switch

Starter Motor

Stater Motor Clutch

Stater Motor Idle Gear

Steering

Steering Stem

Steering Stem Bearing

Supplement For 1980 Model

Supplement For 1981 Model

Supplement For 1982 Model

Swing Arm

Tacho/Voltmeter

Tachometer

Tachometer Cable

Tail/Brake Light

Throttle Cable

Timing Advancer

Tire

Torque and Locking Agent

Transmission

Troubleshooting Guide

Tube (Tire)

TubelessTire

Turn Signal Assembly

Turn Signal Light

Uni-trak Suspension

Vacuum Switch Valve

Valve Clearance

Wheel

Wiring Diagram