Kawasaki KDX200H KDX220A Two Stroke Cyclepedia Printed Motorcycle Service Manual

Description

Do you need to work on a KDX200/220? The Kawasaki KDX200 KDX220 two stroke offroad motorcycle is a great classic two-stroke woods bike! They are reliable as a hammer and a lot of fun to ride. Parts are getting harder to find for these collectable offroad motorcycles and taking care of them properly is more important than ever. The Cyclepedia Press LLC Kawasaki KDX200/Kawasaki KDX220 printed motorcycle service manual features 201 pages of detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician. We also consulted ISDE champ Jeff Fredette (Mr. KDX) in the writing of this manual.

You get 1 year of free access to the color online version with your completed purchase!

Do you need to clean or repair your exhaust power valve? This manual will show you how.

This manual covers the following motorcycles:

1995 KDX 200H Offroad motorcycles
1996 KDX 200H Offroad motorcycles
1997 KDX 200H Offroad motorcycles
1998 KDX 200H Offroad motorcycles
1999 KDX 200H Offroad motorcycles
2000 KDX 200H Offroad motorcycles
2001 KDX 200H Offroad motorcycles
2002 KDX 200H Offroad motorcycles
2003 KDX 200H Offroad motorcycles
2004 KDX 200H Offroad motorcycles
2005 KDX 200H Offroad motorcycles
2006 KDX 200H Offroad motorcycles
1997 KDX 220A Offroad motorcycles
1998 KDX 220A Offroad motorcycles
1999 KDX 220A Offroad motorcycles
2000 KDX 220A Offroad motorcycles
2001 KDX 220A Offroad motorcycles
2002 KDX 220A Offroad motorcycles
2003 KDX 220A Offroad motorcycles
2004 KDX 220A Offroad motorcycles
2005 KDX 220A Offroad motorcycles

Table of Contents
Quick Reference – Component Location, Bolt and Nut Torque and Size Specification, Bolt Tightening Torque, Specifications KDX200H 1995-1999, Specifications KDX200H 2000-2001, Specifications KDX200H 2002-2006, Specifications KDX220A 1997-2005, Torque Conversions, VIN Number Location

External Components – Foot Pegs, Front Fender, Fuel Tank, Radiator Shrouds, Rear Fender, Seat, Side Covers

Periodic Maintenance – Air Filter Servicing, Brake Fluid, Brakes & Hoses, Clutch, Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tires

Engine – Clutch Components, Clutch Installation, Clutch Removal & Inspection, Bottom End Disassembly, Engine Reassembly Bottom End, Engine Reassembly Top End, Engine Removal, Magneto Removal, Top End Disassembly, Transmission Removal & Inspection, Engine Troubleshooting

Drive – Chain Adjustment, Inspection, Chain Removal, Sprocket Removal

Front Wheel – Bearing Seal Installation, Front Wheel Installation, Front Wheel Runout, Removal and Inspection, Spoke and Wheel

Rear Wheel – Bearing and Seal Installation, Bearing and Seal Removal, Rear Wheel Installation, Rear Wheel Runout, Removal and Bearing, Inspection, Spoke and Wheel

Steering – Assembly Installation, Steering Removal, Steering Troubleshooting

Front Suspension – Disassembly and Inspection, Fork Oil Service, Reassembly, Removal, RACE TECH Revalve, Settings, Fork Seal Replacement

Rear Suspension – Rear Shock Disassembly and Inspection, RACE TECH Revalve, Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings

Fuel System – Carb Removal, Carb Disassembly, Float Height, Fuel Valve, Specification Charts

Front Brakes – Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding

Rear Brakes – Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding

Cooling System – Coolant Removal & Replacement, Coolant Reserve Tank, Radiator, Water Pump

Exhaust System – Silencer and Exhaust Pipe

Electrical System – Component Location, Ignition System, Lighting, Sparkplug Inspection, Wiring Diagrams, Electrical Troubleshooting

Troubleshooting – Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting