Long 900 910 1100 1110 Series Service Manual

Description

This 124 page, Long 900 910 1100 1110 Tractor Service Manual is a reproduction of the original out of print manual. This book provides detailed service information, step-by-step repair instruction and maintenance specifications for Long 900, 910, 1100 and 1110 tractors.

Table of Contents

SAFETY
CAPACITIES
ENGINE HOOD
AIR CLEANER
4 1 Pre-Cleaner Bowl
4 2 Oil Bath
4 3 Air Cleaner Housing
COOLING SYSTEM
5 1 Radiator Replacement
5 2 Fan Belt Tension
5 3 Water Pump Removal
5 4 Water Pump Disassembly and Repair
5 5 Thermostat
5 6 Thermostat Replacement
5 7 Cooling System Troubleshooting
FUEL SUPPLY SYSTEM
6 1 Injection Pump Removal
6 2 Injection Pump Installation
6 3 Fuel Injection Commencement Timing Check
6 4 Fuel Pump
6 5 Fuel Supply Pump Delivery Pin Replacement
6 6 Injector
6 7 Injector Removal
6 8 Injector Nozzle Cleaning
6 9 Injector Pressure Setting
610 Injector Troubleshooting
611 Twin Fuel Filter Element Replacement
612 Single Fuel Filter Element Replacement
613 Fuel Supply System Bleeding
614 Fuel Supply System Troubleshooting
ENGINE LUBRICATION SYSTEM
7 1 Centrifugal Oil Filter
7 2 Centrifugal Oil Filter Removal
7 3 Oil Pump Removal
7 4 Oil Pump Disassembly
7 5 Pressure Relief Valve Disassembly
7 6 Engine Lubrication System Troubleshooting
CYLINDER HEAD
8 1 Valve Mechanism Disassembly & Valve Spring Replacement
8 2 Cylinder Head Removal
8 3 Cylinder Head Replacement
8 4 Valve Lapping
8 5 Valve Clearance Check and Adjustment
8 6 Engine Troubleshooting
CRANKSHAFT AND PISTON SYSTEM (RECIPROCATING PARTS)
9 1 Connecting Rod and Piston Removal
9 2 Piston Pin Replacement
9 3 Piston Ring Replacement
9 4 Cylinder Liner Removal and Replacement
9 5 Cylinder Block Front Cover Removal
9 6 Cylinder Block Rear Cover Removal
9 7 Crankshaft Removal
9 8 Crankshaft Troubleshooting
9 9 Piston, Ring, & Liner Specifications and Requirements
VALVE TIMING GEAR
10 1 Injection Pump Removal
10 2 Valve Timing Gear Removal, Replacement, and Adjustment
10 3 Valve Timing Gear Troubleshooting
CLUTCH•
11 1 Tractor Separation Between Engine and Intermediate Gearbox
112 Clutch Removal
113 Clutch Disassembly
114 Clutch Reassembly
115 Flywheel Removal
11 6 Clutch Remounting on the Flywheel
117 Clutch Pedal Setting
11 8 Clutch Troubleshooting
FRONT AXLE
12 1 Front Axle Removal
12 2 Front Axle Bracket Removal
12 3 Stub Axle Removal
12 4 Stub Axle Disassembly
12 5 Front Wheel Track Setting
12 6 Front Wheel Toe-In
12 7 Front Axle Troubleshooting
STEERING GEAR
13 1 Power Steering With Hydraulic Circuit
13 2 Steering Gear Power Steering
13 3 Power Steering Removal
13 4 Power Steering Disassembly
13 5 Toothed Segment and Main Lever Removal
13 6 Steering Wheel Play Setting
13 7 Hydraulic Circuit (Power Steering)
13 8 Gear Type Pump Removal from the Intermediate Gearbox
13 9 Oil Reservoir and Low-Pressure Strainer-
Fitted Oil Filter Removal
1310 Low-Pressure Strainer-Fitted Oil Filter Cleaning
1311 Steering Shaft
1312 Articulated Joint Shaft Disassembly
1313 Steering Shaft Disassembly
1314 Shaft II Disassembly
1315 Shaft I Disassembly
1316 Power Steering Troubleshooting ,
ELECTRICAL EQUIPMENT
14 1 Alternator
14 2 Alternator 14V, 35A Specifications
14 3 Alternator Troubleshooting —
14 4 Voltage Regulator
14 5 Mechanical Adjustment
14 6 Voltage Regulator Installation
14 7 Regulator Servicing
14 8 Starter
14 9 Starter Removal
1410 Starter Disassembly
1411 Starter Reassembly
1412 Starter Troubleshooting
BRAKES
15 1 Hand Brake Disassembly
15 2 Hand Brake Setting
15 3 Brake Master Cylinder Disassembly
15 4 Pressure Compensator Disassembly
15 5 Brake Slave Cylinder Removal and Disassembly f
15 6 Brake Disc and Friction Lining Replacement
15 7 Foot Brake Control Adjustment
15 8 Brake System Bleeding
15 9 Brake Troubleshooting
REAR AXLE
16 1 Tractor Separation Between the Gearbox and the Rear Axle
16 2 Differential Mechanism Disassembly
16 3 Differential Mechanism Interlocking Pullrod Length Adjustment
16 4 Differential Mechanism Disassembly
16 5 Drive Pinion Shaft Disassembly
16 6 Final Drive Gear Train Meshing Trace and Blacklash Setting
16 7 Differential Mechanism Troubleshooting
FINAL DRIVE REDUCTION GEAR
17 1 Reduction Gear Removal
17 2 Differential Mechanism Shaft Disassembly
17 3 Reduction Gear Disassembly
17 4 Differential Pinion Removal
17 5 Torque Amplifier and Synchronizing Brake
17 6 Synchronizer Brake Disassembly and Torque Amplifier
17 7 Planet Pinion Removal
17 8 Drum, Piston, and Disc Disassembly
17 9 Torque Booster Cover Disassembly
1710 Torque Booster Brake Band Clearance Setting
1711 Synchronizer Brake Adjustment
1712 Hydraulic Control System and PTO Shaft Clutch Removal
1713 Hydraulic Control System Removal
1714 Torque Booster Troubleshooting
GEARBOX
18 1 Gearbox Cover Removal
18 2 Gearbox Cover Disassembly
18 3 Gearbox Rear Cover Removal
18 4 Reduction Gear Layshaft Removal
18 5 Reduction Driven Gear Shaft Removal
18 6 Reverse Twin Gear Removal
18 7 Disassembly of Central Part of the PTO Shaft
18 8 Driven Shaft Removal
18 9 Layshaft Disassembly
REAR POWER TAKE-OFF SHAFT
19 1 PTO Shaft Clutch Removal
19 2 PTO Shaft Clutch Disassembly
19 3 PTO Shaft Driving Part Removal
19 4 PTO Shaft Update – MO 900
19 5 PTO Shaft Update – MO 1100
INTERMEDIATE TRANSMISSION BOX
20 1 Disengage Bearing Removal
20 2 Engaging Fork Removal
20 3 Tractor Separation
20 4 Torque Booster and PTO Shaft Clutch Pump Removal
20 5 Torque Booster and PTO Shaft Clutch Pump Disassembly
20 6 Hydraulic Power Lift Pump Disassembly
20 7 Disassembly of Front Part of the PTO Shaft and Speed Control Unit
HYDRAULIC SYSTEM
21 1 Hydraulic Lift Operation
2011 Position Control
2012 Draft Control
2013 Mixed Control
21 2 Hydraulic Power Lift Control
21 3 Hydraulic Distributor
21 4 Hydraulic Power Lift Gear Pump
21 5 Impulse Meter
21 6 Hydraulic Power Lift Pump Removal
21 7 Hydraulic Power Disassembly
21 8 Control Mechanism Disassembly
21 9 Complete Hydraulic Power Lift Casing Disassembly
2110 Impulse Linkage Disassembly
2111 Impulse Meter Oscillation Damper Disassembly
2112 Distributor Disassembly
2113 Distributor Throttle Valve Disassembly
2114 Hydraulic Power Lift Adjustment
2115 Impulse Linkage Adjustment
2116 Control Lever Shaft Adjustment
2117 Maximum Lift Arm Lift Adjustment
2118 Control Action Setting
2119 Impulse Meter Performance Setting
2120 Vibration Damper Setting
2121 Primary Arm Tension Setting
2122 Spring Setting
THREE-POINT IMPLEMENT LINKAGE SYSTEM
22 1 Shackle Removal
22 2 RH Shackle Removal
22 3 Bottom Link Retractable End Piece Disassembly
22 4 Complete Console Removal
22 5 Swinging Hitch Disassembly
DRIVER’S SEAT
23 1 Driver’s Seat Adjustment
23 2 Servicing
TURBOCHARGER
24 1 Principles of Operation
24 2 Routine Turbocharger Maintenance
24 3 Installing a New Turbocharger
24 4 Reinstalling The Turbocharger After Checking
24 5 Trouble Shooting
TOOLS
INDEX