Massey Ferguson MF200 MF200B Crawler Service Manual

Description

This 305 page, Massey Ferguson MF200 & MF200B Crawler Service Manual is a reproduction of the original out of print manual. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Massey Ferguson MF200 & MF200B Crawlers.

Table of Contents
General Service Information
Special Tools
Safety Precautions
Service Procedure Recommendations
Electrical System Information
Lubrication and Capacities
Tightening Torque Recommendations

Engine
Introduction
Engine Removal
Engine Installation
Cylinder Head
Valves
Valve Guides
Valve Seats
Valve Springs
Tappets
Cylinder Head Reassembly
Cylinder Head Installation
Adjusting Valve Tappet Clearance
Cylinder Block (stripped)
Piston and Connecting Rod Assembly
Cylinder Liners
Timing Gear Cover and Front Crankshaft Oil Seal
Timing Gears
Camshaft
Timing Gear Housing
Crankshaft and Main Bearings
Rear Crankshaft Oil Seal
Flywheel

Clutch
Removal and Disassembly
Inspection and Repair
Reassembly and Installation
Clutch Adjustments
Clutch Release Levers
Clutch Pedal Free Travel
Technical Data

Manual Shuttle Transmission, Ring Gear & Pinion (includes 4-Speed Sliding Gear Transmission)
Description and Operation
Transmission Brake
Manual Shuttle Transmission
Splitting (clutch/transmission Housing)
Reconnecting
Disassembly and Removal
Inspection
Reassembly and Installation
Four-Speed Transmission
Disassembly
Inspection
Reassembly
Ring Gear and Pinion
Removal
Installation and Adjustments

Hydraulic Coupling
Description
Lubrication Specifications
Servicing and Repair
Removing Cover Bearing and Oil Seal
Replacing Oil Seals
Assembling Turbine and Cover
Servicing Flywheel
Installing a New Flywheel
Assembling Hydraulic Coupling

Hydraulic Reverser Transmission, Ring Gear and Pinion
Specifications
Description
Hydraulic Circuit Description
Hydraulic Reverser Transmission
Removal
Installation
Disassembly
Reassembly
Reverserclutch
Disassembly
Piston
Disassembly
Inspection
Reassembly
Reassembly
Oil Distributor
Disassembly
Reassembly
Clutch (inching or Pause) Pedal Housing
Disassembly ’
Reassembly
Transmission Test Procedure
Testing Hydraulic Pump
Testing Main Relief Valve Pressure
Checking Clutch Working Pressure
Restrictor Valve Setting
Trouble-Shooting Chart
Hydraulic Pump
Description
Removal and Installation
Disassembly
Reassembly

Steering Clutches And Brakes
Description and Operation
Adjustments
Steering Clutches and Brakes
Brake Band Adjustment
Brake Pedal Free Travel Adjustment
Steering Lever Free Travel Adjustment
Steering Clutches
Replacement of Clutch Plates and Discs
Removal of Clutch Assembly
Inspection
Reinstalling
Steering Brakes
Brake Drums
Brake Bands
Clutch Release Bearings
Replacement
Specifications

Final Drives
Description
Removal
Installation
Disassembly
Reassembly

Suspension and Tracks
Description
Tracks
Removing the Tracks
Inspection and Checks
Installing the Tracks
Disassembling the Tracks
Reassembling the Tracks
Track Roller Frame
Removal and Installation
Rear Cross Bar
Removing Cross Bar
Installing Cross Bar
Front Beam
Removing Front Beam
Installing Front Beam
Sprocket Wheel
Removal and Installation
Idler Wheel
Removal and Installation
Disassembly
Reassembly
Track Carrier Rollers
Removal and Installation
Disassembly
Reassembly
Track Rollers
Removal and Installation
Disassembly and Reassembly
Specifications

Electrical Systems

Loaders, Dozers and Ripper
Safety Precautions
Service Information
Understanding the Hydraulic Systems
Loaders
Dozers
Ripper
Tests and Adjustments
Checking System Main Pressure
Testing and Adjusting Circuit Relief Within 3-Spool Valve
Testing for Valve Spool Leakage and Checking Spool Travel
Testing “load Checks”
Checking Pump Efficiency (gpm)
Testing for Internal Cylinder Leakage
Testing and Adjusting Clam Cylinder Circuit Relief
Troubleshooting
Reservoir
Filter and By-Pass Poppet
Hydraulic Pump
3-Spool Control Valve
1-Spool Control Valve
Cylinders

Backhoe
Safety Precautions
Service Information
Understanding the Hydraulic System
Tests and Adjustments
Operational Check of Backhoe
Operational Check of Swing
Checking System Main Pressure
Testing Circuit Reliefs
Adjusting Circuit Reliefs
Testing “load Checks”
Testing for Valve Spool Leakage and Checking Spool Travel
Testing for Internal Cylinder Leakage
Trouble-Shooting
Control Valve
Cylinders — Double-Acting
Rotary Cylinder

Winch
Brake Assembly
Brake Adjustment
Clutch Assembly
Clutch Adjustment
Drum Assembly
Ring Gear and Pinion Assembly
Ring Gear and Pinion Adjustment
Master Control
Bleeding Hydraulic System
Trouble-Shooting

Power Take-Off
Servicing
Removal
Installation
Disassembly
Reassembly