1977 Pontiac Automobile Service Repair Manual

Description

This 1977 Pontiac Automobile Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for all 1977 Pontiac vehicles.

This rare two volume book contains over 1400 pages of priceless information for restoring or repairing your 1977 automobile.

Please note that this book is out of print and available as a high quality reproduction only.

The following table of contents are included in this Official 1977 Pontiac Automobile Service Repair Manual:

GENERAL INFORMATION
A.     General Information
B.     Lubrication and Maintenance

HEATING AND AIR CONDITIONING
A.     Heating
B.     Manual Air Conditioning
C.     Automatic Air Conditioning

BODY, FRAME AND BUMPERS
A.     Frame and Body Mounts
B.     Bumpers
C     Body and Chassis Sheet Metal

STEERING, SUSPENSION, WHEELS AND TIRES
A.     From End Alignment
B.     Steering
C.     Front Suspension
D.     Rear Suspension
E.     Wheels and Tires

REAR AXLE AND PROP SHAFT
A.     Prop Shaft
B.     Rear Axle

BRAKES

ENGINE
A.     Mechanical
B.     Cooling
C.     Fuel (carburetor, fuel pump, tank, cannistcr)
D.     Electrical (cranking, charging, ignition battery)
E.     Emission Controls
F.     Exhaust

TRANSMISSION
A.     Automatic
B.     Syncromesh
C.     Clutch

CHASSIS AND BODY ELECTRICAL

ACCESSORIES

ALPHABETICAL INDEX

Official 1977 Pontiac Automobile Service Repair Manual Index:

AIR Hoses and Tubes
A JR Pulse (PAIR)
Accelerator linkage
Accessory Drive
Accessory Switches
Air Conditioning Cable Adjustments
Air Cleaner
Air Conditioning, C60 Custom
Air Conditioning, C65 Auto Temp Control
Air Conditioning Illus Service Procedures
Air Injection Reactor (AIR) System
Alignment – Front Suspension
Alignment Specifications
Aluminum Bumpers, Care of
Antenna
Antenna, CB
Antenna, Power
Assembly Plant Codes
Automatic Level Control
Automatic Temperature Control
Axle Bearing
Axle Ratios
Axle Seal
Axle Shaft

Back-Up Lamps
Ball Joints
Ball Joint Inspection
Battery Cable
Battery
Bearingsi
Bleeding Brakes
Block Heater, Engine
Body Identification Plate
Body Mountings
Borg Warner (4-Speed) Manual Trans
Borg Warner (5-Speed) Manual Trans
Brake Pedal
Brake Warning Lamp Switch
Brakes Disc
Brakes P wer
Brakes General
Bulbs Replacement
Bumper Energy Absorber Unit
Bumper Service Procedures

Caliper
Camber
Camshaft
Capacities
Carburetor
Carburetor Air Cleaner and Silencer
Carburetor Service Specifications
Carburetor – 5210
Carburetor – 2GC & 2GE
Carburetor – M2MC
Carburetor – M4MC
Carburetor Usage Chart
Caster
Caster and Camber Adjustments
Charging Circuit
Choke
Cigar Lighter
Circuit Breaker
Cleaning Tape Player
Clock
Closed Positive Crankcase Ventilation System
Cluster, Instrument Panel
Clutch, Cable Replacement
Clutch Control Linkage
Clutch Cross Shaft
Clutch, Manual Transmission
Clutch Pedal Adjustment
Clutch Pilot Bearing
Coil, Ignition
Coil Springs
Column, Steering
Companion Flange
Compressor Overhaul, A/C
Connecting Rods
Console
Control Arms, Front
Control Arms, Rear
Control Panel Heater or A/C
Converter Catalytic
Coolant Level Indicator
Coolant Reservoir
Cooling System
Cornering Lamps
Crankcase Ventilation System
Cranking Circuit, Engine
Crankshaft
Cruise Control
Curb Height
Custom Air Conditioning  Cylinder Block
Cylinder Bores
Cylinder Head

Decal Attachment Locations
Decimal Equivalents
Deck lid Release
Defogger, Rear Window (Blower)
Defogger, Rear Window (Electric)
Diagnosis, Air Conditioning
Diagnostic Connector
Diagnosis Engine Performance
Diagnosis, Steering, Suspension, Wheel and Tires
Differential
Differential Case
Differential Pinion
Dimensions
Dimmer Switch
Distributor, HEI
Diverter Valve, AIR
Door Lock, Electric
Drive Belt, AIR
Drive Pinion
Drive Shaft
Drums, Brakes

Electric Deck Lid Release
Electrical Rear Window Defogger
Emission Control System
Emissions Maintenance
Endura Paint Refinishing and Repair
Energy Absorbing Units, Bumper
Engine Block Heater
Engine Cooling System
Engine Electrical
Engine Emissions
Engine Fan
Engine Fuel
Engine Identification
Engine Insulators Mounting
Engine Lubrication
Engine Oil Pump
Engine Thermostat
Engine Tune Up Specifications
Engine Wire Harness
Evaporative Emission Control System EECS
Exhaust Manifold
Exhaust System
Exploded Service Procedures Front and Rear Bumpers  Exploded Service Procedures Front End, Fenders and Hood Fan

Fan Belt
Fastener, Metric
Fender, Front
Fiberglass Panel Painting and Repair
Filter, Fuel
Filter, Oil
Filters, Replacement
Five Speed Manual Transmission
Flasher, Traffic Hazard
Flexible Coupling
Floor Shift and Steering Column Lock Controls
Floor Shift Controls
Flow Control Valve
Fluid Clutch
Four Speed Manual Transmission
Muncie
Borg Warner
Frame
Front Bumper
Front End Wire Harness
Front Fender
Front Speaker
Front Suspension
Front Wheel Bearings
Fuel
Fuel Economy Indicator
Fuel Filter
Fuel Gauge-Dash
Fuel Gauge-Tank
Fuel Lines
Fuel Pump
Fuel Pump Eccentric
Fuel System
Fuel Tank
Fuel Tank Gauge Unit
Fuse Block
Fuse, Minitorized
Fusible Link

Gear, Power Steering
Gear Ratios
Gear, Standard Steering
Generator
Generator Lamp
Generator Regulator
Government Certification Label
Grille

Harmonic Balancer
Headlamp Switch
Headlamps
Heater Cable Adjustments
Heater Illustrated Service Procedures
Heater Wiring Schematic
Heating and Ventilation
HEI Distributor
Hood
Hood Latch
Hood Hinge Spring
Hood Release Cable/Rod
Horn
Horn Relay
Hose, AIR
Hose, Brake
“Hush” Panel
Hydraulic Valve Lifter

Identification Plate, Body
Identification Plate, Vehicle
Idle Mixture Adjustment
Idle Speed Chart
Ignition System
Ignition Lock
Ignition Switch
Ignition Timing
Information – General
Inflation of Tires
Instrument Panel Cluster
Instrument Panel Pad
Instrument Panel Wire Harness
Instruments
Insulators, Engine Mounting
Intake Manifold
Interior Plastic Trim, Painting

Jump Starting

Key

Lamps, Front Park and Signal
Leaf Springs
Leak Detector, A/C Refrigerant-12
Lean Drop Carburetor Adjustments
License Plate Mounting Locations, Front
Lift Points, Frame
Lock Cylinder
Locking Code
Lower Ball Joint
Lower Control Arm, Front
Lower Control Arm, Rear
Lower Control Arm Bushing, Front
Lower Control Arm Bushing, Rear
Lubrication
LugGauge Compartment Lamp

Main Bearings
Main Leaf Spring
Maintenance Items and Intervals
Manifold, Exhaust
Manifold, Intake
Manifold Heat Control Valve
Manual Steering Gear
Manual Transmission – Clutch
Master Cylinder
Metric Fasteners
Model Identification
Muncie (3-Speed) Manual Transmission
Muncie (4-Speed) Manual Transmission

Neutralizer Switch
Nut and Bolt Markings

Oil Filter
Oil Pan
Oil Pressure Gauge
Oil Pressure Light
Oil Pump – Engine
Oil Recommendations

Painting Non-Metal Exterior Parts
Paint Numbers – Exterior Colors
Painting Interior Plastic Trim
Park and Signal Lamps
Parking Brake
Pilot Bearing, Clutch
Pinion Bearing Oil Seal
Pistons
Piston Pin
Piston Rings
Pitman Shaft
Positive Crankcase Ventilation
Power Brakes
Power Cylinder
Power Flex Fan
Power Piston
Power Steering Gear
Power Steering Pump
Printed Circuit
Propeller Shaft
Proportioning Valve
Pulley, AIR Pump
Pulse AIR System (PAIR)
Pump, AIR
Pump Belt Tension
Push Rod
Push Rod Cover

Radiator
Radiator Cap
Radiator Support
Radiator Usage
Radio, AM, AM-FM
Radio, AM-FM Stereo
Radio, CB
Radio, Digital
Radio/Tape Player
Radio Suppression
Rally Gauges
Rear Axle
Rear Bumper
Rear Main Bearing Oil Seal
Rear Seat Speaker
Rear Suspension
Rear Wheel Bolt
Rear Window Defogger, Blower
Redundant Ground Strap
Refrigerant-12, A/C
Refrigerant-12 Charging Capacities, A/C
Regulator, Generator
Repairing Non-Metal Exterior Parts
Replacement Bulbs
Reverse Shifter Shaft
Road Test – Tune-Up
Rocker Arm Studs
Rocker Panel Heights
Roof Rack
Rotor

Safe-T-Track Differential
Seat Belts
Seat Belts Warning System
Secondary Cables (Plus Wires)
Serial Numbers
Service Intervals and Items
Service Procedures, Front and Rear Bumpers
Service Procedures, Front End, Fenders and Hood
Setting Pinion Depth
Shock Absorbers
Side Bearing Shims
Side Cover, Transmission
Side Marker Lamps
Spark Plugs
Speaker, Front
Speaker, Rear Seat
Speedometer
Speedometer Cable
Speedometer Driven Gear
Speedometer Gear Usage
Springs Front
Springs Rear
Stabilizer Shaft
Standard Differential
Starter Motor
Steering Knuckle Arm
Steering Column
Steering Knuckle
Steering Gear – Manual
Steering Gear  Puwer
Steering Linkage
Steering Wheel
Stereo-Tape Player
Stop Lamp Switch
Superlift Shock Absorbers
Suspension Alignment
Suspension, Front
Synchronizer

Tachometer, Dash Mounted
Tape Player/Radio
Tape Player, Stereo
Temperature Cable Adjustments, A/C
Temperature Gauge
Temperature Indicator Lamp
Thermostat
Three-Speed Manual Transmission Muncie
Tie Rod Adjuster Sleeve
Tie Rod End
Tilt Steering Column
Timing, Engine
Timing Chain Cover, Gear and Sprockets
Tip Inserts – Leaf Springs
Tire Balance
Tire Inflation
Tire Repair
Tire Rotation
Tire Size and Load Range
Tires
Toe-In
Toe-In, Toe-Gut Adjustments
Traffic Hazard Flasher
Trailer Wire Harness
Transmission
Transmission Identification
Transmission Rear Oil Seal
Tubes, AIR
Tune-Up
Tune-Up Equipment
Turbo Hydra-Matic 200 Transmission
Turbo Hydra-Matic 250 Transmission
Turbo Hydra-Matic 350 Transmission
Turbo Hydra-Matic 400 Transmission
Turn Signal Switch

Universal Joints
Universal Joint (Steering)
Upper Ball Joint
Upper Control Arm, Front
Upper Control Arm, Rear
Upper Control Arm Busing, Rear
Urethane Part Refmishing and Repair

Valve, Biverter (A Valve (PAIR)
Valves
Valve Lifters
Valve Springs
Valve Train
Vehicle Identification
Voltmeter
V-8 Engine

Water Pump
Water Temperature Gauge
Wheel and Tire Balance
Wheel Bearings
Wheel Cylinders – Brakes
Wheel – Steering
Wheels and Tires
Windshield Radio Antenna
Windshield Wiper Switch
Windshield Wipers, Controlled Cycle
Wire Harness, Engine
Wire Harness, Front End
Wire Harness, Instrument Panel
Wire Harness Trailer
Wiring Diagrams Accessory
Wiring Diagrams, Electrical