1991-1992 KTM 500 600 LC4 Engine Manual

Description

This 82 page, KTM  1991-1992 500 600 LC4 Engine Manual is an authorized reproduction of the original manual. It provides repair information for 1991-1992 KTM 500 600 LC4 four-stroke ENGINES only

Covers:

1991 KTM 500 MX
1991 KTM 500 E-GS
1991 KTM 600 MX
1991 KTM 600 D-XC
1991 KTM 600 E-XC
1991 KTM 600 E-GS

The Table of Contents:

SPECIAL TOOLS
REMOVING ENGINE
DISMANTLING THE ENGINE
SERVICING ON INDIVIDUAL COMPONENTS
Left housing half
Right housing half
Crankshaft
Measurement and equalization of crankshaft axial play
Piston
Measuring piston and cylinder
Nikasil coating of cylinder
Cylinder head
Cylinder head top section
Timing, automatic tensioner
Oil circuit
Oil pump
Kickstarter
Clutch
Shifting mechanism
Gear box
Water pump
Ignition
ENGINE ASSEMBLY
REFITTING THE ENGINE
ELECTRICAL EQUIPMENT
TECHNICAL SPECIFICATIONS – ENGINE
LUBRICATION- AND MAINTENANCE-SCHEDULE
WIRING DIAGRAM

The Maintenance Schedule Tell you when you need to perform the following:

Check fork function and damping
Check fork seals
Clean dust scraper on forks
Change fork oil
Check steering head bearing play
Clean and grease steering head bearings and its seals
Check adjustment function of shock absorber
Grease suspension linkage
Grease swingarm pivots
Oil or grease all bearings and sliding contact points
Check sprockets, chain guide and chain for wear
Check chain tension
Clean and lube chain
Check the brake fluid level
Check the condition and correct instalment of brake hoses
Check brake disc
Check brake pad thickness
Check shock absorber rubbers on the rear wheel hub
Check brake freeplay and easy operation of foot brake lever
Change broke fluid
Check cooling system for leakage
Check cooling liquid level
Check electric system
Check wiring harness and connections
Check coble for damage and easy working
Lube and adjust cables
Check all screws, nuts, and hose clomps for thightness
Check exhaust system
Check exhaust muffler packing
Check rubber grommets on exhaust mounting
Check tire pressure and condition
Check tightness of spokes and rim join
Check wheel bearing ploy
Clean airfilter, filter box and oirfilter boot
Check breather hoses of engine case and gas tank for correct position without buckles
Cleon carburetor and adjust the idling
Clean fuel system
Check engine oil
Change engine oil
Cleon oil screen at the drain screw
Change oil filter unit
Change microfilter
Check oil lines for leakage and proper instalment
Check valve clearance
Clean spark plug, adjust spark end gap
Renew spark plug
Check ignition point