1994 KTM 350 400 620 MX Enduro Motorcycle Owners Handbook

Description

This 1994 KTM 350 400 620 MX Enduro Owners Handbook is a KTM authorized reproduction of the original manual. It will familiarize you with how to operate your 1994 KTM 350/400/620 MX Enduro motorcycle. It will teach you how to tune your motorcycle to your specific needs and how to protect yourself against injury. This book contains important information on motorcycle maintenance. This manual is an important part of your motorcycle and should be passed on to any subsequent owner in case you decide to sell it. Many motorcyclists have a good working knowledge of motorcycle mechanics; if this is true in your case, you will be able to use this manual to carry out most of the maintenance steps yourself. Take special care to follow the recommended run in, inspection, and maintenance intervals. Heeding these guidelines will significantly increase the life of your motorcycle.

Includes translations in German, English, Italian, French and Spanish.

This manual covers the chassis for the following models:

1994    350 EGS
1994    350 EXC
1994    350 SC
1994    400 EGS
1994    400 EXC
1994    400 SC
1994    620 EGS
1994    620 EXC
1994    620 SC
1994    620 SX

Table of Contents
INTRODUCTION
SERIAL NUMBER LOCATING
Frame number
Engine number, Engine type
Ignition key
Steering head lock key
OPERATION INSTRUMENTS
Clutch control lever .
Decompression lever
Choke lever
Hand brake lever, adjusting the pressure point (Magura)
Hand brake lever, adjusting the pressure point (Brembo)
Speedometer, control lamps (EXC)
Speedometer, control lamps (EGS, RXC)
Ignition lock
Combination switch (EXC).
Head light switch (Super Competition).
Combination switch (Super Competition) .
Combination switch (EGS)
Short circuit switch (EGS)
Filler cap
Fuel tap .
Warm start device .
Shift
Kickstarter…. .
Foot brake pedal
Rebound damping of fork
Compression damping of fork
Compression damping of shock absorber …
Rebound damping of shock absorber
Handlebar lock
PREOPERATION INSTRUCTIONS…
DRIVING INSTRUCTIONS …..
LUBRICATION. AND MAINTENANCE-SCHEDULE
MAINTENANCE WORK ON CHASSIS AND ENGINE …
Tool set (EGS)
Breather plugs front fork
Servicing the rear suspension linkage
Check and adjust steering head bearing…………. ..
Chain tension, chain maintenance .
Disc brakes – [n general
Checking of brake fluid level – front brake .. …..
Check the front brake pads.
Replace brake pads – front brake
Bleed the front brake
Changing the basic position of the brake pedal..
Check the rear brake fluid level
Checking the rear brake pads
Replacing the rear brake pads
Replacing the rear brake pads (RXC USA) .
Bleeding the rear brake
Dismounting and mounting the front wheel.
Dismounting and mounting the rear wheel
Checking the shock absorbtion rubbers in the rear wheel hub
Cooling system.
Coolant level check
Batterie (RXC USA)
Fuse (Rxc USA)
Cleaning the air filter
Exhaust system …….
Fuel system
Carburetor — Adjust idling
Adjust warm start
Check float level …
Adjusting the throttle cable (EGS)…
Adjusting the throttle cable (EXC) .
Adjusting the choke cable…
Adjusting the clutch cable
Checking of clutch disengagement position …. …
Adjustment of clutch disengagement
Check the setting of the decompression cable.
Oil circuit…..
Checking the engine oil level
Changing the engine oil
Changing oil filter..
Replacing the microfilter.
Adjust valve play
TROUBLE SHOOTING
CLEANING
STORAGE
Re-initation after time of storage. ….
TECHNICAL SPECIFICATIONS – CHASSIS ..
CONSUMER INFORMATION FOR USA ONLY
WIRING DIAGRAM