1997-2001 KTM 50 Motorcycle Engine Repair Manual

Description

This 21 page, 1997 1998 1999 2000 2001 KTM 50 Motorcycle Engine Repair Manual is an authorized reproduction of the original out of print manual. It provides detailed service information, step-by-step repair instruction and maintenance specifications for 1997 KTM S5-E, S5-T and S5-GS 50cc engines found in 1997 KTM 50 SXR PRO SENIOR, 1997 KTM 50 SXR PRO JUNIOR and 1997 KTM 50 SXR ADVENTURE motorcycles – also covers engines in all up to 2001 year production.

Table of Contents:

SPECIAL TOOLS
REMOVING THE ENGINE
DISASSEMBLING THE ENGINE, Draining the gear oil, Ignition, Engine sprocket, Cylinder head & cylinder, Piston, Kickstarter, Clutch, primary drive, Separating the two housing halves, Crankshaft, countershaft

WORK ON INDIVIDUAL COMPONENTS, Left housing half, Right housing half, Piston, Checking the piston ring end gap, Measuring piston and cylinder, piston fitting clearance, Crankshaft, Reed valve housing (S5-T), Reed valve housing (S5-GS), Clutch cover, Kickstarter shaft, Preassembling of kickstarter shaft, Centrifugal clutch, primary drive, Exchanging the clutch shoes

ASSEMBLING THE ENGINE, Mounting the crankshaft, Assembling the housing, Engine sprocket, Chain securing guide, Mount flywheel, Mount and set the ignition coil, Piston, cylinder, Cylinder head, Primary drive, clutch, Kickstarter, Gear oil

INSTALLING THE ENGINE

TECHNICAL DATA – ENGINE, Tolerances and fitting clearances, Tightening torques, Basic carburetor setting

PERIODIC MAINTENANCE SCHEDULE