2002 KTM 640 LC4 Adventure Motorcycle Owners Handbook

Description

This owners handbook is an authorized reproduction of the original out of print manual. It will familiarize you with how to operate your new 2002 KTM 640 LC4 Adventure motorcycle. It will teach you how to tune your motorcycle to your specific needs and how to protect yourself against injury. This book contains important information on motorcycle maintenance. This manual is an important part of your motorcycle and should be passed on to any subsequent owner in case you decide to sell it. Many motorcyclists have a good working knowledge of motorcycle mechanics; if this is true in your case, you will be able to use this manual to carry out most of the maintenance steps yourself. Take special care to follow the recommended run in, inspection, and maintenance intervals. Heeding these guidelines will significantly increase the life of your motorcycle.

Table of Contents

SERIAL NUMBER LOCATIONS
Chassis number
Engine number, engine type

OPERATION INSTRUMENTS
Clutch lever
Hand decompression lever
Choke lever
Hand brake lever
Speedometer, indicator lamps
Ignition lock
Combination switch
Starter tip switch emergency OFF switch
Filler cap
Fuel
Fuel tap
Shift lever
Kickstarter
Foot brake pedal
Compression damping of fork
Rebound damping of fork
Compression damping of shock absorber
Rebound damping of shock absorber
Holding bars

DRIVING INSTRUCTIONS

PERIODIC MAINTENANCE-SCHEDULE

MAINTENANCE WORK ON CHASSIS AND ENGINE
Tool set
Removing the seat
Checking and adjusting steering head bearing
Changing the spring preload of the shock absorber
Lubricate shock absorber linkage
Checking rubber ring on the rear shock absorber
Checking chain tension
Correct chain tension
Cham maintenance
Cham wear
General information on KTM disc brakes
Adjistmg of free travel at the hand brake lever
Checking of brake fluid level – front brake
Refilling the front brake fluid reservoir
Checking the front brake pads
Changing the basic position of the foot brake pedal
Check the rear brake fluid level
Refilling the rear brake fluid reservoir
Checking the rear brake pads
Dismounting and mounting the front wheel (LC4)
Dismounting and mounting the rear wheel
Checking the shock absorption rubbers in the rear hub
Tires, air pressure
Checking spoke tension
Battery
Charging the battery
Mam fuse
Fuses for individual power-consuming units
Exchanging the headlight lamp
Replacing the parking light bulb
Exchanging the brake light and tail light bulb
Cooling system
Checking the cooling liquid level
Cleaning the air filter
Adjusting idling speed
Adjusting the throttle cable
Draining the carburetor float chamber
Adjusting the clutch cable
Checking and adjusting the chocke cable play
Checking the adjustment of the hand decompression cable
Engine oil
Checking the engine oil level
Oil circuit
Oil and fine screen filter change, bleeding of the oil system
Changing oil filter

TROUBLE SHOOTING

CLEANING

CONSERVATION FOR WINTER OPERATION

STORAGE
Re-imtation after time of storage

TECHNICAL SPECIFICATIONS CHASSIS

TECHNICAL SPECIFICATIONS ENGINE

CONSUMER INFORMATION FOR USA ONLY

HEADWORD INDEX

WIRING DIAGRAM

APPENDIX

Includes translations in German, English, Italian, French and Spanish.