2006 Club Car FE290 Gasoline Service Manual Supplement

Description

This Official 2006 Club Car FE290 Gasoline Service Manual Supplement provides detailed service information, step-by-step repair instruction and maintenance specifications for 2006 Club Car FE290 Gasoline motors.

Please note that this supplement need corresponding manual below for different golf car application:

2006 Club Car DS Golf Car Maintenance And Service Manual, item# 102907703

2006 Club Car Transportation Vehicle Maintenance And Service Manual, item# 102907705

Engines And Drivetrain Components, Repair And Rebuild Manual, item# 102396501

2006 Club Car FE290 Gasoline Service Manual Supplement Table of Contents

SECTION 10 – PERIODIC MAINTENANCE
General Warning
General Information
Periodic Service Schedule
Periodic Lubrication Schedule
Engine Oil
Engine Oil Level Check
Oil Viscosity
Fueling Instructions
Battery

SECTION 11 – TROUBLESHOOTING AND ELECTRICAL SYSTEM
General Information
Troubleshooting Guide
Electrical System
Test Procedures
Index of Test Procedures

SECTION 12 – ELECTRICAL COMPONENTS
Starter/Generator
Voltage Regulator
Key Switch
Solenoid
Fuse
Accelerator Pedal Limit Switch
Kill Limit Switch
Neutral Lockout Limit Switch
Neutral Lockout Cam
Reverse Warning Buzzer
Reverse Buzzer Limit Switch
Low Oil Warning Light
Fuel Gauge/Flour Meter
Fuel Level Sending Unit
RPM Limiter
Ignition Coil
Oil Level Sensor
Battery
Ground Cables

SECTION 13 – FE290 ENGINE
General Information
Before Servicing
Engine Rotation
Spark Plug
Cylinder Head
General Information
Breather Valve (Reed Valve)
Crankcase
Engine Removal
Crankcase Cover Removal
Oil Level Sensor
Crankcase Cover Installation
Ignition Coil and Flywheel
Flywheel Installation
Engine Installation
Torque Specifications
Adjustments and Settings

SECTION 14 – FUEL SYSTEM
General Information
Carburetor
Main Jet Elevation/Size Chart
Changing the Main Jet
Engine Control Linkage
General Information
Accelerator Rod
Governor Cable
Accelerator Cable
Closed Throttle or Idle Adjustment
Choke and Air Intake System
General Information
Choke Button Removal
Choke Button Installation
Air Box Removal
Air Box Installation
Intake Duct Removal
Intake Duct Installation
Air Filter
Fuel Filters
General Information
Fuel Filter Removal
Fuel Filter Installation
Fuel Pump
General Information
Fuel Pump Removal
Fuel Pump Disassembly
Fuel Pump Cleaning and Inspection
Fuel Pump Assembly
Fuel Pump Installation
Fuel Tank
General Information
Fuel Tank Removal
Fuel Tank Disposal
Fuel Tank Storage
Fuel Tank Installation
Fuel Lines
Fuel Shut-Off Valve

SECTION 15 – EXHAUST SYSTEM
Muffler
Muffler Removal
Muffler Installation

SECTION 16 – UNITIZED TRANSAXLE
General Information
Lubrication
Axle Shaft
Axle Shaft and Oil Seal Removal
Axle Bearing
Axle Shaft Installation
Unitized Transaxle Removal
Unitized Transaxle Installation
Forward/Reverse Shifter Cable
Forward/Reverse Shifter Cable Removal
Forward/Reverse Shifter Cable Installation
Forward/Reverse Shifter Cable Adjustment

SECTION 17 – TORQUE CONVERTER
General Information
Troubleshooting
Drive Belt
Drive Belt Removal
Drive Belt Installation
Drive Clutch
Drive Clutch Removal
Drive Clutch Cleaning and Inspection
Drive Clutch Disassembly
Inspection of Drive Clutch Parts
Drive Clutch Assembly
Drive Clutch Installation
Driven Clutch
Driven Clutch Removal
Driven Clutch Disassembly
Driven Clutch Inspection
Driven Clutch Assembly
Driven Clutch Installation

SECTION i – INDEX