1978-1981 Suzuki DS100 DS125 Motorcycle Service Manual

Description

This 117 page, 1978-1981 Suzuki DS100 DS125 Service Manual is a reproduction of the original, out of print manual. If you are looking for an original collectible, this is NOT it. However, if you need detailed service information, step-by-step repair instruction and maintenance specifications for DS100/125 motorcycles then this manual will guide you.

Motorcycles Covered

1978 Suzuki DS100
1979 Suzuki DS125
1979 Suzuki DS100
1980 Suzuki DS125T
1980 Suzuki DS100T
1981 Suzuki DS125X
1981 Suzuki DS100X

Table of Contents

GENERAL INFORMATION
SERVICE DATA AND TIGHTENING TORQUE
PERIODIC MAINTENANCE
SPECIAL MATERIALS
SPECIAL TOOLS
TROUBLESHOOTING
ENGINE
FUEL AND OIL SYSTEM
ELECTRICAL EQUIPMENT
CHASSIS

Index of Topics

MODEL IDENTIFICATION
SERIAL NUMBER LOCATION
SPECIFICATIONS AND INFORMATION
FUEL AND OIL RECOMMENDATION
PRECAUTIONS AND GENERAL INSTRUCTIONS
PERIODIC MAINTENANCE SCHEDULE
Periodic Inspection Chart
Lubrication Chartt
PERIODIC MAINTENANCE PROCEDURES
Cylinder Head Nuts and Exhaust Pipe Bolts
Spark Plug
Contact Breaker Point
Ignition Timing
Fuel Hose
Fuel Filter
Air Cleaner
Control Cables
Transmission Oil
Caburetor Idle RPM
Drive Chain
Brakes
Tires
Steering Stem
DESCRIPTION
Cylinder
Power Reed Intake System
Combined Action of Piston Valve and Reed Valve
ENGINE REMOVAL
ENGINE DISASSEMBLY
ENGINE COMPONENT INSPECTION AND SERVICING
Bearings
Oil Seals
Crankshaft
Gears and Shifting Forks
Clutch
Cylinder Head
Cylinder
Piston
Piston Rings
Reed valve
ENGINE REASSEMBLY
Bearings
Oil Seals
Crankshaft
Kick Starter
Transmission
Gearshift Mechanism
Clutch
Engine Sprocket
Piston
Piston Rings
Cylinder
Cylinder Head
CARBURETOR
Construction
Jetting
Float Height Adjustment
Diagnosis on Carburetion
Mixture Adjustment
Carburetion
OIL PUMP
Air Bleeding
Checking Oil Pump Capacity
CONTROL CABLES ADJUSTMENT
Throttle Cable
Oil Pump Control Cable
ENGINE ELECTRICAL
Description
Ignition System Components
Cheeking and Adjusting Ignition Timing
Lighting System Components
WIRING DIAGRAM
CABLE ROUTING
HARNESS ROUTING
STEERING
Disassembly
Inspection
Replacement of Steering Stem Races
Reassembly
FRONT FORK
Disassembly
Inspection
Reassembly
Fork oil
FRONT WHEEL
Inspection
REAR SHOCK ABSORBERS
REAR WHEEL
Inspection
DRIVE CHAIN AND SPROCKETS
Joint Clip Position
Chain Tension Adjustment
Checking the Drive Chain for Wear
Lubrication
Checking the Sprockets for Wear
FRONT BRAKE
Brake Shoes
Brake Drum
Brake Lever Operation
REAR BRAKE
Brake Drum
Brake Pedal Operation