1999 Tigershark Personal Watercraft PWC Service Manual

Description

This printed and bound 1999 Tigershark Personal Watercraft PWC Service Manual is an original manual from Tigershark and the same one used by professional Tigershark technicians back in the day. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1999 Tigershark TS770R, 1999 Tigershark, 1999 Tigershark TS1100R, 1999 Tigershark TS1100Li (Li requires supplement), 1999 Tigershark TS770L and 1999 Tigershark TS900L personal watercraft models. This rare Tigershark PWC manual is out of print and available in limited quantities until they are out of stock. Get one while you can because we can’t get them anymore once they are gone.

Table of Contents
General Information
Specifications (TS 640)
Specifications (TS 770)
Specifications (TS 770 L & TS 770 R)
Specifications (TS 900 L)
Specifications (TS 1100 R)
Specifications (TS 1100 Li)
Break-In Procedure
Recommended Gasoline
Recommended Oil
Genuine Parts
High Altitude Recommendations
(Carbureted Models)
Preparation For Storage
Preparation After Storage
Servicing a Submerged Watercraft

Engine
Specifications
Removing (640 cc)
Removing (770 cc)
Disassembling (640/770 cc)
Cleaning and Inspecting (640/770 cc)
Measuring Critical Components
(640/770 cc)
Assembling (640/770 cc)
Installing (640 cc)
Installing (770 cc)
Removing (900 cc)
Removing (1100 cc)
Disassembling (900/1100 cc)
Cleaning and Inspecting (900/1100 cc)
Measuring Critical Components (900/1100 cc)
Assembling (900/1100 cc)
Installing (900 cc)
Installing (1100 cc)
Aligning Jet Pump/Engine
Pressure Testing
Water Flow Routing

Fuel System
Mikuni BN Carburetor Theory
Mikuni BN Carburetor Principles
Mikuni BN Carburetor Tuning
Ficht Fuel-lnjection (FFI) System
Fuel System
Pre-Maintenance Check
Carburetor/Fuel Pump (640/770 cc – Single Carburetor)
Throttle Cable (640/770 cc – Single Carburetor)
Choke Cable (640/770 cc – Single Carburetor)
Removing Carburetors (770 cc – Twin Carburetors)
Removing Carburetor Assembly (900/1100 cc)
Separating Carburetors (770 cc – Twin Carburetors)
Disassembling MAG-End Carburetor (770 cc – Twin Carburetors)
Disassembling PTO-End Carburetor (770 cc – Twin Carburetors)
Disassembling Carburetor (900/1100 cc)
Cleaning and Inspecting Carburetors (770 cc – Twin Carburetors/900/1100 cc)
Assembling MAG-End Carburetor (770 cc – Twin Carburetors)
Assembling PTO-End Carburetor (770 cc – Twin Carburetors)
Joining Carburetors (770 cc – Twin Carburetors)
Accelerator Pump (770/900/1100 cc)
Assembling Carburetor (900/1100 cc)
Adjusting Carburetors (770 cc – Twin Carburetors/900/1100 cc)
Synchronizing Throttle Valves – Bench Method (770cc-Twin Carburetors/900/1100cc)
Installing Carburetors (770 cc – Twin Carburetors)
Installing Carburetor Assembly (900/1100 cc)
Synchronizing Choke Valves (770 cc-Twin Carburetors)
Synchronizing Choke Valves (900/1100 cc)
Synchronizing Throttle Valves – Mechanical Method (770 cc -Twin Carburetors)
Synchronizing Throttle Valves – Mechanical Method (900/1100 cc)
Intake Assembly (900/1100 cc)
Throttle Cable (770 cc – Twin Carburetors/900/1100 cc) Choke Cable (770 cc – Twin Carburetors)
Choke Cable (900/1100 cc)
Fuel Filter (All Models)
Oil Filter (All Models)
Gas Tank Vent Check-Valves (All Models)
Testing Oil-lnjection Pump (All Models)
Testing Oil-lnjection Check-Valve(s) (All Models)
Oil-lnjection Pump (All Models)
Synchronizing Oil-lnjection Pump (All Models)
Bleeding Oil-lnjection System (All Models)
Oil Reservoir (All Models)
Pressure Testing Oil Reservoir (All Models)
Pressure Testing Fuel System (All Models)
Testing Fuel Pump (640/770 cc – Single Carburetor)
Testing Pop-Off Pressure (Carbureted Models)
Gas Tank (All Models)
Replacing Gas Tank Filler Neck (All Models)
Replacing Oil Reservoir Filler Neck (Flip-Up Style – L, Li, and R Models)

Jet Pump
Tigershark Impeller Chart
Jet Pump
Bearings/Driveshaft
Ride Plate/Inlet Grate
Measuring Impeller/Wear Ring Clearance
Aligning Jet Pump/Engine
Trim Adjustment (TS L & Li Models)
Reverse Deflector (TS L & Li Models)

Electrical System
Resistance Test Specifications (640 cc)
Resistance Test Specifications (770 cc)
Resistance Test Specifications (900/1100 cc)
Electrical System
Pre-Maintenance Checks
Testing Electrical Components
Testing Electrical Resistances (640/770 cc)
Testing Electrical Resistances (900/1100 cc)
Solenoid
Ignition Coil (640/770 cc)
Ignition Coils (900/1100 cc)
Circuit Breakers/Fuse
Regulator (770/900/1100 cc)
Wiring Harness
CDI Unit
Stator and Trigger Coil (640/770 cc)
Stator and Trigger Coil (900/1100 cc)
Starter System/Tether Switch
Testing Tether Switch and Stop Button
Testing Start Button
Tether Switch Assembly
Testing Bilge Pump Over-Ride Switch (640/770 cc)
Testing Bilge Pump Over-Ride Switch (900/1100 cc)
Testing Bilge Pump
Load Relay
Testing Trim Switch (R Models)
Testing Trim Motor (R Models)
Temperature Sensor (640/770 cc)
Temperature Sensor (900/1100 cc)
Servicing Battery
Testing Battery Charging System
Starter Motor
Replacing Starter Pinion (640/770 cc)
Replacing Starter Pinion (900/1100 cc)
Testing Gauges
Ignition Timing
Wiring Diagrams

Steering and Hull
Water Flow Routing
Handlebar
Steering Post
Steering Cable
Trim Rod (TS R Models)
Hull/Body
Seat
Grab Handle
Rub Rail

Troubleshooting
Engine
Hull
Electric Start
Bilge/Jet Pump
Reverse
Speedometer
Electric Trim
Performance-Related
Tachometer
Miscellany

Aids for Maintenance
Special Tools
Torque Conversions
Engine Torque Patterns
Torque Specifications (640 cc)
Torque Specifications (770 cc)
Torque Specifications (900 cc)
Torque Specifications (1100 cc)