Oliver 66 77 88 Tractor Service Manual

Description

This 430 page reproduction of the original, out of print,  Oliver 66, 77, 88 Tractor Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the following Oliver 66, 77, 88 tractors:

66 G & Kero RC, Std
77 G, Kero, Dsl RC, Std
88 G, Kero, Dsl RC, Std
77 G, Kero, Dsl Ind
88 G, Kero, Dsl Ind

The Oliver 88 Series tractors, the first of the New Fleet to be put into production, were first produced in April 1947. The 77 Series
tractors followed in June 1948 and the 06 Series tractors in February 1949. All the New Fleet tractors are of the same basic design with many of the parts interchangeable. Once the mechanic understands the repair procedures of one series tractor,
he will have no trouble mastering the other series due to the simplicity and similarity in design. Three types of engines are available for each of the New Fleet. These are a KD (low compression engine), an HC (high compression engine), and a Diesel (compression ignition engine). For KD engine operation at altitudes above 5000 feet a modified engine is available.
Power from the engine is transmitted to the transmission through a single plate, dry disc type Borg and Beck clutch. The underdrive type transmission is so designed to give six forward and two reverse speeds from one shifter lever. Where special speed combinations are required the transmission may be modified. A combination is available to provide four forward and four reverse speeds for certain operations. All tractors are equipped with external contracting differential brakes. These brakes operate on the bull pinions making it possible to brake the rear wheels individually or together. The belt pulley and power lift are driven by the transmission input shaft. Power take-off and Hydra-Lectric units are driven by a drive shaft which is splined to the flywheel and can be operated independently of the tractor mot ion.

TRACTOR SERIAL NUMBERS: Your tractor serial number is stamped on a name plate which is fastened on the front right-hand side of the rear main frame. Row Crop 66 tractors are in the 420,000 block, Standard 06 tractors in the 470,000 block and the Industrial 66 tractors in the 462,000 block. Row Crop 77 tractors are in the 320,000 block, Standard 77 tractors in the 209,000 block and the Industrial 77 tractors in the 403,000 block. Row Crop 88 tractors are numbered in the 120,000 block, Standard 88 tractors in the 820,000 block and the Industrial 86 tractors in the 920,000 block.

Table of Contents

Section I Tractor- General
Section Ii Engine
Section Iii Fuel System
Section Iv Ignition System
Section V Cooling System
Section Vi Clutch
Section Vii Transmission, Differential Brakes And Final Drive
Section Viii Steering Gear And Linkage
Section Ix Front End Equipment
Section X Attachments And Optional Equipment
Section Xi Service Equipment And Information
Section Xii General Information

ALPHABETICAL INDEX

ACCELERATOR, FOOT
ADJUSTABLE TREAD FRONT WHEEL
Adjustment
AIR CLEANER
Servicing
AIR PREHEATER
ATTACHMENTS AND OPTIONAL EQUIPMENT
Specifications
Power Lift – Mechanical
Belt Pulley
Power Take-Off
Front Wheels
AXLE PIVOT AND BUSHINGS – FRONT
BATTERY
Servicing
BATTERY IGNITION SYSTEM
BEARINGS
Connecting Rod Inserts
Front Wheel Adjustment
BELT PULLEY
Lubrication Pulley Shifter Rod
BRAKES
Pedal Adjustment
77 And 88 Series Field Conversions
BULL GEAR COVER
CAMSHAFT AND TIMING GEARS
CARBURETOR
Servicing
Cleaning
Adjustments
CLUTCH
Modifications
Specifications
Trouble Shooting
Lubrication
COIL – IGNITION
Servicing
COMBINATION SWITCHES
COOLING SYSTEM
Specifications
Trouble Shooting
Servicing
Cleaning
Radiator and Connections
Fan and Fan Drive Belt Tension Adjustment
Water Pump
Thermostat
Temperature Gauge
Water Hole Plugs
Radiator
Shutters
CRANKCASE
CRANKSHAFT
Rear Oil Seal
CYLINDER HEAD AND VALVE MECHANISM
DECALS
DELCO-REMY
Credits Parts Batteries
DELIMING THE WATER JACKET DIESEL
Fuel System Starting Procedure Stopping Engine Air Preheater-
DIFFERENTIAL DISTRIBUTOR
Servicing
Lubrication
DRAWBAR
DUAL FRONT WHEELS
Adjustment
Removal and Disassembly
ELECTRICAL SYSTEM
Generator Voltage Regulator Starting Motor Battery Li ghts
Combination Switches
Magneto to Battery Ignition – Conversion Battery to Magneto Ignition – Conversion Warranty Credits – Delco-Remy
ENGINE
Serial Numbers
Lubrication
Specifications
Trouble Shooting
HC and KD Engine Removal
HC and KD Engine Disassembly
Overhaul, Inspection and Repair
HC and KD Engine Assembly
Engine Installation
Engine Alignment
Servicing Engine After Overhaul
Engine Break-In Run
Field Conversions
FAN AND FAN DRIVE
FAN BELT TENSION ADJUSTMENT
FIELD CONVERSIONS
Seat
Engine
Foot Accelerator
Magneto to Battery Ignition
Battery to Magneto Ignition
Transmission
77 And 88 Series Brakes
Steering Gear and Linkage
FILTER – OIL
FINAL DRIVE
Disassembly Assembly
FLOAT LEVEL ADJUSTMENT
FLYWHEEL
Timing Marks Runout
FOOT ACCELERATOR
FRAME – REAR MAIN
FRONT END EQUIPMENT
Lubrication
FRONT WHEEL
Bearing Adjustment
Steering Knuckle Bushing Replacement
Axle Pivot and Bushings
Equipment
FUELS
Selection
Storage
FUEL SYSTEM
HC and KD Diesel
Specifications Air Cleaner Carburetor Governor Sediment Bowls Foot Accelerator
GEAR SHIFT
GEAR SHIFT DIAGRAMS
GEAR AND SPEED COMBINATIONS
GEMMER STEERING GEAR
Disassembly
Assembly
Adjustment
GENERAL INFORMATION
Servicing Tractor For Delivery Engine Starting Procedure Stopping Engine Breaking In New Tractor Seasonal Preparation Cold Weather Operation Preparation For Storage Spark Ignition Tractor Diesel Ignition Tractor Preparation For Operation After Storage
GENERATOR
Servicing Lubrication
GOVERNOR
Removal
Disassembly
Overhaul
Assembly
Installation
Adjustment
Diesel Adjustment
GUARDS – WHEEL
HEAVY DUTY OIL
HIGH SPEED LOAD ADJUSTMENT
HOOD AND SIDE DOORS
IDLE MIXTURE ADJUSTMENT IDLE SPEED ADJUSTMENT IGNITION COIL
IGNITION SYSTEM
66 HC And KD Wiring Diagram
77 And 88 HC And KD Wiring Diagram
77 And 88 Diesel Wiring Diagram
Specifications
Trouble Shooting
Circuit Tracing
Flywheel Timing Marks
Battery
Distributor
Coil
Spark Plugs Magneto
INFLATION OF TIRES
INJECTION PUMP AND GOVERNOR
Removal
Installation And Timing Smoke Stop Adjustment Governor Adjustment
INJECTION NOZZLES
LIGHTS
LUBRICATION
Tractor – Service Row Crop Chart
Standard, Industrial And Orchard Chart Engine
Heavy Duty Oil Di stributor Starting Motor M a gn e to Generator Clutch
Transmission Steering Gear
Front End Equipment Power Lift – Mechanical Belt Pulley Power Take-Off
MAGNETO IGNITION SYSTEM
Servicing
Installation And Timing Lubrication
MANIFOLD
Air Preheater Heat Exchanger Heat Regulation Di esel Servicing Deposi ts Cle anin g
MEASURE – IMPERIAL AND METRIC
MUFFLER
Oil
Heavy Duty
Pump
Filter
Pressure Relief Valve Pressure Test
PISTONS AND RODS
Removal
Re condi tioning Connecting Rod Ali gnment Bearin gs Inst allation
PLATFORM AND BULL GEAR COVER
PLUGS – SPARK
POWER LIFT – MECHANICAL
Lubri cation Di sassembly Assembly
POWER TAKE-OFF
Lubri cation Clutch Adjustment Clutch Modification
RADIATOR AND CONNECTIONS RADIATOR SHUTTER REAR AXLE CARRIER REAR MAIN FRAME REAR WHEEL EQUIPMENT RELIEF VALVE – OIL PRESSURE RODS AND PISTONS RUBBER TIRES AND TUBES
SAGINAW STEERING GEAR
Disassembly As sembly Adjustment
SEASONAL PREPARATION
SEAT
SEDIMENT BOWL
SERIAL NUMBERS
Tractor
Engine
SERVICE TOOLS
SHIFTER MECHANISM
SHUTTER – RADIATOR
SIDE DOORS AND HOOD
SINGLE FRONT WHEEL
Removal And Disassembly Assembly And Installation Adjustment
SMOKE STOP ADJUSTMENT SPARK PLUGS SPECIFI CATIONS
Tractor Engine Fuel System Ignition System Cooling System Clutch
Transmission Optional Equipment
SPEEDS
Agricultural Six Speed Transmission Industrial Six Speed Transmission Multiple Reverse Transmission Gear And Speed Combinations
STARTING MOTOR
Servicing HC And KD Diesel Lubri cation
STEERING GEAR AND LINKAGE
Lubrication
Trouble Shooting
Steering Linkage Toe-In Adjustment Steering Mechanism
Row Crop Dual Front Wheel Row Crop Single Front Wheel Row Crop Adjustable Tread Front Wheel Standard Industrial Saginaw Gear Gemmer
Gear Field Conversions
STORAGE
TEMPERATURE GAUGE
THERMOSTAT
TIMING GEARS
TIMING MARKS – FLYWHEEL
TIRES AND TUBES
TOE-IN ADJUSTMENT
TOOLS – SERVICE
TRACTOR
Description
Serial Numbers
Row Crop Standard
Industrial
Orchard
Rice field
Specifications Lubrication Break-In Seat
Starting Procedure Storage
Operation After Storage TRANSFERS
TRANSMISSION
Brakes
Rear Main Frame
Platform And Bull Gear Cover
Specifications
Final Drive
Lubrication
Gear Shift
Operation
Agricultural Six Speed
Industrial Six Speed
Multiple Reverse
Gear And Speed Combination
Disassembly
Assembly
General Assembly Field Conversions
77 And 88 Series Brake Conversions Conversion Tables
TREAD ADJUSTMENTS
TROUBLE SHOOTING
Engine
Ignition System Cooling System Clutch
Steering Gear
VALVE AND VALVE MECHANISM VOLTAGE REGULATOR
WATER PUMP
WIRING DIAGRAMS
66 HC And KD 77 And 88 HC And KD 77 And 88 Diesel
WHEEL
Guards Weights