Suzuki TC TM TS RL RV 125-400cc Motorcycle Repair Manual 1964-1981

Description

This Suzuki TC TM TS RL RV 125-400cc Motorcycle Repair Manual 1964-1981 provides detailed service information, step-by-step repair instruction and maintenance specifications for the following Suzuki 125cc-400cc single cylinder motorcycles including: 1973-1977 Suzuki RV125, 1972-1976 Suzuki TC125, 1973-1975 Suzuki TM125, 1971-1979 Suzuki TS125, 1974-1976 Suzuki TC185, 1971-1981 Suzuki TS185, 1974-1975 Suzuki RL250, 1972-1975 Suzuki TM250, 1969-1974, 1980-1981 Suzuki TS250, 1971-1975 Suzuki TM400, and 1972-1976 Suzuki TS400 motorcycles.

1964 1965 1966 1967 1968 1969
1970 1971 1972 1973 1974 1975 1976 1977 1978 1979
1980 1981

This Suzuki TC TM TS RL RV 125-400cc Motorcycle Repair Manual 1964-1981 includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 136 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, Suzuki TC TM TS RL RV 125-400cc GENERAL INFORMATION
Manual organization, Service hints, Tools, Expendable supplies, Safety first, Motor identification and parts replacement

CHAPTER TWO, Suzuki TC TM TS RL RV 125-400cc TUNE-UP, PERIODIC MAINTENANCE, AND LUBRICATION
Engine tune-up, Transmission oil, Front forks, Clutch adjustment, Electrical equipment, Drive chain, Brakes, Wheels and tires, Steering head bearings, Swinging arm

CHAPTER THREE, Suzuki TC TM TS RL RV 125-400cc TROUBLESHOOTING
Operating requirements, Two-stroke pressure testing, Starting difficulties, Poor idling, Misfiring, Flat spots, Power loss, Overheating, Backfiring, Engine noises, Piston seizure, Excessive vibration, Clutch slip or drag, Poor handling, Brake problems, Lighting problems, Troubleshooting guide

CHAPTER FOUR, ENGINE, TRANSMISSION, AND CLUTCH
Engine principles, Engine lubrication, Preparation for engine disassembly, Engine removal/installation, Cylinder and cylinder head, Piston pin, piston, and piston rings, Clutch, Primary pinion, Kickstarter, Shifter mechanism, Crankcase, Transmission, Crankshaft, Oil seals, Bearings

CHAPTER FIVE, Suzuki TC TM TS RL RV 125-400cc FUEL AND EXHAUST SYSTEMS
Carburetor, Carburetor components, Miscellaneous carburetor problems, Fuel tank

CHAPTER SIX, Suzuki TC TM TS RL RV 125-400cc ELECTRICAL SYSTEM
Flywheel magneto, Magneto troubleshooting and service, PEI ignition system, Rectifier, Battery, Lights, Horn, Fuse, Switches

CHAPTER SEVEN, Suzuki TC TM TS RL RV 125-400cc CHASSIS, SUSPENSION, AND STEERING
Frame, Handlebar, Front fork, Steering stem, Drive chain, Wheels and tires, Brakes, Shock absorbers, Swinging arm

APPENDIX, Suzuki TC TM TS RL RV 125-400cc SPECIFICATIONS

SUPPLEMENT, Suzuki TC TM TS RL RV 125-400cc 1977 AND LATER SERVICE INFORMATION
Tune-up, Transmission and front forks, Reed valve assembly, Carburetor

SUPPLEMENT FOR UNITED KINGDOM

INDEX