1953 Ford Truck Shop Manual

Description

This 1953 Ford Truck Shop Manual is a reproduction of the original out of print manual. This manual combines complete service information for 1953 Ford Trucks. All aspects of the servicing of the parts, assemblies, or systems involved will be found in this manual. Step-by-step procedures for disassembly, inspection, and repair are presented throughout the manual. . Includes diagnostician, maintenance and lubrication data. 446 pages.  Published in 1953.

The Manual Preface reads as follows:

This manual combines, under one cover, complete service information for 1953 Ford Trucks. All aspects of the servicing of the parts, assemblies, or systems involved will be found here. Repair men will find step by step procedures plus disassembled views of all of the assemblies. The diagnostician will find that working procedures for each kind of trouble he will encounter are covered. Maintenance and lubrication data is provided for those interested in this aspect of service. Service Managers and salesmen will find hints of everyday care that they can pass on to their customers. Collision men will find construction detail well illustrated to assist them in collision work. Electrical men will find simply written principles, not only of operation, but of testing as well for each of the electrical units or systems.

Step-by-step procedures for disassembly, inspection, and repair are presented throughout this manual. In addition, most assemblies have been illustrated disassembled, with each of the component parts arranged in the order of assembly or disassembly. In many cases, a glance at these illustrations will tell you all you need to know about how the parts go together. These illustrations carry basic part numbers for each of the parts. These basic numbers plus the model number of the truck will permit you to order parts from any Ford dealer even though you may not have a “Parts Book.”

In recognition of the specialization that is currently practiced in many service establishments, this manual has been divided into five major divisions. These five parts are as follows:

Part ONE—POWER PLANT—has to do with the Ford engines and the various systems that are necessary to their operation. These include fuel system, ignition system, and the cooling system.

Part TWO—CHASSIS—starting with the clutch, covers the entire power train (clutch, standard transmissions, Overdrive, Fordomatic transmission, drive line, rear axles, etc.) and the running gear (wheels, tires, brakes, springs, suspension, frames, steering gear, and linkages, etc.).

Part THREE—ELECTRICAL AND ACCESSORIES—covers all of the electrical systems and units (other than ignition which is covered in Part ONE) and all of the accessories, except the Overdrive and Fordomatic transmissions which are covered in Part TWO.

Part FOUR—BODIES—contains complete information on the maintenance and repair of all body components, including adjustment and alignment not only of the body proper, but also of doors, hoods, and fenders. In addition, glass adjustments are given.

Part FIVE—MAINTENANCE, TROUBLE SHOOTING, AND SPECIFICATIONS—has been arranged in the back of the book separately for the convenience of quick service men. In this part, all of the information ordinarily required for quick service men and service salesmen has been combined into three separate chapters.

The Table of Contents shows not only the part break-down as described above, but also the chapters that have been established in each of the five parts. Each chapter has been divided into sections which also are listed in the Table of Contents. Regardless of the aspect of service in which you are interested or the unit of the vehicle in which you may be specializing, a glance at the Table of Contents will quickly direct you to the portion of this manual in which you are interested. If you are interested in maintenance procedures, trouble shooting, or specifications, the information you desire will be found in Part FIVE. Otherwise, it will fall in one of the four other parts. A quick glance at the chapter and section listings under the part involved will direct you to the page desired.

Throughout this manual the top of each left-hand, even-numbered page gives the name of the chapter; and the top of each right-hand, odd-numbered page gives the name of the section text appearing at the top of that page. Thus, regardless of where you open the manual, a glance at the top of the two pages will tell you exactly what subject matter is discussed at that point.

Table of Contents
Part One-Power Plant
Chapter I—general Engine Repair
Engine Removal and Installation
Valves, Springs, Guides, and Seats
Crankshaft, Main Bearings, and Connecting Rod Bearings
Cylinder Block, Pistons, Piston Rings, and Connecting Rods
Flywheel Repair
Exhaust Systems

Chapter 11—6-Cylinder 215 Cubic Inch Engine
Manifolds
Cylinder Head
Valves, Valve Mechanism, and Valve Lash
Adjustment
Oil Pan, Oil Filter, Oil Pump, and Pressure Relief Valve
Crankshaft Damper
Cylinder Front Cover and Oil Seal
Camshaft Sprocket, Camshaft, and Bearings
Flywheel, Crankshaft, and Bearings
Connecting Rods, Pistons, and Rings

Chapter Iii—6-Cylinder 254 Cubic Inch Engine
Manifolds
Cylinder Head
Valves, Valve Guides, and Valve Lash
Adjustment
Oil Pan, Oil Pump, and Oil Pressure Relief Valve
Crankshaft Damper
Cylinder Front Cover
Camshaft Gear, Camshaft, and Bearings
Flywheel, Crankshaft, and Bearings
Connecting Rods, Pistons, and Rings

Chapter Iv—8-Cylinder 239 Cubic Inch Engine
Manifolds
Cylinder Head
Valves, Valve Guides, and Valve Lash
Adjustment
Oil Pan and Oil Pump
Crankshaft Damper
Cylinder Front Cover
Camshaft Gear, Camshaft, and Bearings
Flywheel, Crankshaft, and Bearings
Connecting Rods, Pistons, and Rings

Chapter V—8-Cylinder 279 and 317 Cubic Inch Engines
Manifolds
Cylinder Heads
Valves, Valve Mechanism, and Valve Lash
Adjustment
Oil Pan, Oil Filter, Oil Pump, and Pressure Relief Valve
Crankshaft Damper
Cylinder Front Cover
Camshaft Sprocket, Camshaft, and Bearings
Flywheel, Crankshaft, and Bearings
Connecting Rods, Pistons, and Rings

Chapter Vi—ignition, Fuel, and Cooling Systems
Ignition
Distributor Minor Repair and Adjustments
Distributor Overhaul
Carburetor Operation and Adjustments
Carburetor Overhaul—215 Cubic Inch Engine
Carburetor Overhaul—254 Cubic Inch Engine
Carburetor Overhaul—239 Cubic Inch Engine
Carburetor Overhaul—279 and 317 Cubic Inch
Engine
Fuel Tanks and Lines
Fuel Pumps and Vacuum Boosters
Governors
Fans and Belts
Water Pumps
Radiator, Hose, and Thermostats

Part Two-Chassis
Chapter I—clutch and Transmission
Clutch
Transmission Cleaning, Inspection, and Alignment
3-Speed Transmission
4-Speed Synchro-Silent Transmission
5-Speed Transmission (light Duty)
5-Speed Transmission (heavy Duty) Gear Shift Linkage

Chapter Ii—overdrive
Operating Principles
Removal
Disassembly and Inspection
Assembly
Installation

Chapter Iii—fordomatic Transmission
Construction and Operation
Maintenance and Adjustment
Replacement
Transmission Overhaul
Converter Overhaul

Chapter Iv—rear Axles and Drive Lines
Integral Housing Hypoid
Split Housing Hypoid—f-250
Split Housing Hypoid—f-350, F-700, F-750
Banjo Housing Hypoid
Banjo Housing Spiral Bevel
Planetary Two-Speed
Drive Lines

Chapter V—running Gear
Frames
Front Axle
Springs
Shock Absorbers
Steering Gear
Steering Connections
Wheels and Tires
Hubs and Bearings

Chapter Vi—brakes
Types, Description, and Model Application
Adjustments
Hydraulic System
Brake Boosters
Brake Assemblies
Brake Drums
Air-Hydraulic Brake System
Air Brake System
Parking Brakes

Part Three-Electrical and Accessories
Chapter I—electrical Systems
Generating System and Battery
Starting System
Lighting System
Horns
Instruments

Chapter Ii—accessories
Radio
Heater
Miscellaneous Accessories

Part Four-Bodies and Cabs
Chapter I—body Construction and Maintenance
Construction Details and Sealer Application
Door Alignment
Hood Alignment
General Body Maintenance

Chapter Ii—hardware, Glass, and Interior Trim
Door Locking Mechanism
Window Regulators
Door Glass and Ventilator Assembly
Windshield and Rear Glass
Seats and Interior Trim

Chapter Iii—front End Sheet Metal and Running Boards
Front End Sheet Metal
Radiator Grille
Fenders
Cowl Ventilator
Running Boards

Part Five-Maintenance, Trouble Shooting, and Specifications
Chapter I—maintenance Procedures
Engine Tune Up
Engine and Electrical System Tune Up
Wheel Alignment
Brake Adjustment
Lubrication
Preventive Maintenance

Chapter Ii—trouble Shooting
Power Plant
Suspension, Steering Gear, and Tire Wear
Brakes
Electrical and Instruments
Accessories
Power Train
Overdrive
Fordomatic

Chapter Iii—specifications
Wheels and Tires
Brakes
Wheel Alignment and Steering
Rear Axles
Frame and Springs
Engines
Clutch and Transmission
Cooling System
Fuel System
Generating System
Starting System
Ignition
Wiring Diagram
Tools and Equipment