1985-1986 Suzuki LT250EF LT250EG LT250EFG Service Manual

Description

This 1985-1986 Suzuki LT250EF, LT250EG, and LT250EFG ATV Service Manual is a reproduction of the original out of print manual. This service manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1985-1986 Suzuki LT250EF, LT250EG, and LT250EFG ATVs.

Table of Contents
VIN AND SERIAL NUMBER LOCATIONS
FUEL AND OIL RECOMMENDATIONS
BREAKING-IN PROCEDURE
SPECIAL FEATURES
PRECAUTIONS AND GENERAL INSTRUCTIONS
SPECIAL MATERIALS
SPECIFICATIONS

PERIODIC MAINTENANCE SCHEDULE
MAINTENANCE PROCEDURES
CYLINDER HEAD NUTS, CYLINDER NUTS, EXHAUST PIPE BOLTS AND NUTS
FUEL LINES
FUEL STRAINER
SPARK PLUG
AIR CLEANER ELEMENT
BATTERY
VALVE CLEARANCE
ENGINE OIL AND OIL FILTER
OIL SUMP FILTER
ENGINE IDLE SPEED
CLUTCH
BRAKES
DRIVE CHAIN
TIRES
STEERING
ENGINE MOUNTING BOLTS
CHASSIS BOLTS AND NUTS

COMPRESSION PRESSURE AND OIL PRESSURE
INITIAL ENGAGEMENT AND CLUTCH LOCK-UP INSPECTION
ENGINE COMPONENTS REMOVABLE WITH THE ENGINE IN PLACE
ENGINE REMOVAL AND REMOUNTING
ENGINE DISASSEMBLY
ENGINE COMPONENTS INSPECTION AND SERVICING
CYLINDER HEAD
ROCKER ARM
VALVE
CAMSHAFT
CAM CHAIN
CYLINDER
PISTON
PISTON RING
CONROD
CRANKSHAFT
CLUTCH
STARTER CLUTCH
OIL PUMP
CRANKCASE BEARINGS
GEAR-SHIFTING FORK AND GEAR
ENGINE REASSEMBLY
OIL SEALS
CRANKSHAFT
TRANSMISSION
GEAR SHIFTING CAM AND FORK
BALANCER DRIVE GEAR AND DRIVEN GEAR
CRANKCASE
REVERSE CAM AND SWITCH
OIL PUMP
CLUTCH
STARTER CLUTCH AND MAGNETO ROTOR
PISTON RING
PISTON AND CYLINDER
CYLINDER HEAD
CAMSHAFT
ROCKER ARM
DE-COMPRESSION SHAFT
CYLINDER HEAD COVER
CAM DRIVE CHAIN TENSIONER
RECOIL STARTER

FUEL SYSTEM
FUEL COCK
FUEL PUMP
CARBURETOR
SLOW SYSTEM
MAIN SYSTEM
STARTER SYSTEM WITH LIMITER
FLOAT SYSTEM
REMOVAL AND DISASSEMBLY
FUEL TANK
FUEL COCK AND FUEL PUMP
FUEL STRAINER
CARBURETOR
INSPECTION AND SERVICING
FUEL TANK AND FUEL LINES
FUEL PUMP
FUEL STRAINER
NEEDLE VALVE
FLOAT HEIGHT
REASSEMBLY
FUEL STRAINER AND FUEL LINES
CARBURETOR REMOUNTING
LUBRICATION SYSTEM

IGNITION SYSTEM
DESCRIPTION
INSPECTION
CHARGING SYSTEM
INSPECTION
STARTER SYSTEM
DESCRIPTION
STARTER MOTOR REMOVAL AND DISASSEMBLY
STARTER MOTOR INSPECTION
STARTER MOTOR REASSEMBLY
STARTER RELAY INSPECTION
NEUTRAL RELAY INSPECTION
LAMPS
INSPECTION
SWITCHES
INSPECTION
BATTERY
SPECIFICATIONS
INITIAL CHARGING
SERVICING
RECHARGING OPERATION
SERVICE LIFE

FRONT WHEEL
TIRE AND WHEEL
FRONT BRAKE AND MASTER CYLINDER
FRONT BRAKE
MASTER CYLINDER
STEERING AND FRONT SUSPENSION
TOE-IN ADJUSTMENT
REASSEMBLY INFORMATION
REAR WHEEL AND REAR SPROCKET
REAR WHEEL
REAR SPROCKET
REAR BRAKE
REAR AXLE HOUSING
REASSEMBLY INFORMATION

TROUBLESHOOTING
WIRING DIAGRAM
WIRE, CABLE AND HOSE ROUTING
SPECIAL TOOLS
TIGHTENING TORQUE
SERVICE DATA

SUZUKI LT250EF Supplement
VIEW OF SUZUKI LT250EF
SPECIFICATIONS
SERVICE DATA
TIGHTENING TORQUE
CARRIER AND TRAILER
WIRING DIAGRAM

LT250EG Supplement
VIEW OF LT250EG
SPECIFICATIONS
PERIODIC MAINTENANCE SCHEDULE (LT250EG/EFG)
MODIFICATIONS (LT250EG/EFG)
SERVICE DATA
TIGHTENING TORQUE
WIRING DIAGRAM
WIRE, CABLE AND HOSE ROUTING

LT250EFG Supplement
VIEW OF LT250EFG
SPECIFICATIONS
SERVICE DATA
TIGHTENING TORQUE
WIRING DIAGRAM
WIRE, CABLE AND HOSE ROUTING
WIRE, CABLE AND HOSE ROUTING