Description
This Clymer OMC 1964-1986 Stern Drive Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1964-1986 OMC Stern Drive Ford 90, Ford V8, GM 225, GM 2.5L, GM229, GM 3.0L, GM250, and GM V8 marine engines.
1964, 1965, 1966, 1967, 1968, 1969
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979
1980, 1981, 1982, 1983, 1984, 1985, 1986
Includes general information about each model, tools and techniques, troubleshooting, lubrication, maintenance and tune-up, storage, cooling system service, inline engines, GM V6 and V8 engines, Ford V8 engines, cooling system, electrical system, stern drive removal, installation and upper gearcase overhaul, lower gearcase, intermediate housing and tilt mechanism, Selectrim system and complete wiring diagrams. Features 456 illustrated pages.
Table of Contents
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Protection from galvanic corrosion, Propellers
CHAPTER TWO, TOOLS AND TECHNIQUES
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques
CHAPTER THREE, TROUBLESHOOTING
Starting system, Charging system, Ignition system, Engine performance, Engine overheating, Engine oil pressure indicator, Engine oil leaks, Engine noises, Fuel system, Cooling system
CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks, Starting check list, Post-operational checks, Cooling system flushing, Engine maintenance and lubrication, Stern drive lubrication, Engine tune-up, Valve adjustment, Compression test, Ignition system, Carburetor
CHAPTER FIVE, LAY-UP, COOLING SYSTEM SERVICE AND FITTING OUT
Lay-up, Cooling system draining, Cooling system refilling, Fitting out
CHAPTER SIX, INLINE ENGINES
Engine serial numbers, Special tools, Replacement parts, Engine removal, Engine installation, Disassembly checklist, Rocker arm cover, Intake and exhaust manifolds, Front cover and seal, Rocker arm assemblies, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Flywheel, Cylinder block, Core plugs
CHAPTER SEVEN, GM V6 and V8 ENGINES
Engine serial number, Special tools, Replacement parts, Removal, Engine installation, Disassembly checklist, Rocker arm cover, Intake manifold, Exhaust manifolds, Crankshaft pulley and harmonic balancer, Front cover and seal, Timing chain and sprockets, Rocker arm assemblies, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Rear main oil seal, Flywheel, Cylinder block, Core plugs
CHAPTER EIGHT, FORD V8 ENGINES
Engine serial number, Special tools, Replacement parts, Removal, Engine installation, Disassembly checklist, Rocker arm cover, Intake manifold, Exhaust manifold, Crankshaft pulley and vibration damper, Front cover and seal, Timing chain and sprockets, Rocker arm assemblies, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Rear main bearing oil seal, Flywheel, Cylinder block, Core plugs
CHAPTER NINE, FUEL SYSTEM
Flame arrestor, Fuel quality, Carburetor fundamentals, Carburetors, Fuel pump and anti-siphon devices, Fuel lines
CHAPTER TEN, COOLING SYSTEM
Thermostat, Hose replacement, Engine circulating pump, Sea water pickup pump (Stern drive unit), Closed cooling system maintenance, Standard cooling system maintenance, Flushing adapters
CHAPTER ELEVEN, ELECTRICAL SYSTEMS
Battery, Charging system, Starting system, Ignition system, Ignition coil, Ignition resistor wire, Switches and connectors, Ignition switch, ESA module switches, Solenoids, Oil pressure sending unit, Water temperature sending unit, Fuses
CHAPTER TWELVE, STERN DRIVE REMOVAL, INSTALLATION AND UPPER GEARCASE OVERHAUL
Stern drive, Shift cable (1978-on) / Upper gearcase
CHAPTER THIRTEEN, LOWER GEARCASE (1964-1977)
Operation, Service precautions, Lower gearcase
CHAPTER FOURTEEN, LOWER GEARCASE (1978-ON)
Operation, Service precautions, Lower gearcase
CHAPTER FIFTEEN, IMTERMEDIATE HOUSING AND TILT MECHANISM
Intermediate housing, Tilt mechanism
CHAPTER SIXTEEN, SELECTRIM SYSTEM
Operation, Mechanical system, Hydraulic system
INDEX
WIRING DIAGRAMS
SKU: B730
