Used Force 150hp Outboard Engine 1989 – 1991 Printed Repair Service Manual

Description

This used and rare printed and bound paper Force 150hp Outboard Engine 1989 – 1991 Printed Repair Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Force 150hp Outboard Engines made in 1989 1990 1991. This is the original factory manual that is no longer in print. In excellent condition and looks brand new.

Table of Contents
Battery
Testing
Cleaning and Storing

Brush Continuity
Testing

Carburetor
Special Information
Removing
Disassembling
Assembling
Installing
Synchronizing
Adjusting W.O.T. (Wide Open Throttle)
Adjusting Idle Mixture
Adjusting Idle Speed
Exploded View

CD Units
Testing
Removing
Installing
Multi-Firing

CD Ignition System
Special Tools
General
Spark Testing
Principle of Operation
Checking for Top Dead Center (TDC)
Diagram

Circuit Breaker
Testing (Continuity)
Testing (Voltage)
Replacing

Coils
Testing
Removing
Installing

Control Box
General
Removing Control Cables
Securing Control Cables
Securing Throttle Cable to Motor
Securing Shift Cable to Motor
Exploded View

Cooling System
Special Tools
Exploded View

Crankcase
Separating
Assembling

Crankshaft
Disassembling
Inspecting
Assembling
Exploded View

Cylinder Head
Disassembling
Inspecting
Assembling

Exhaust Cover
Removing
Installing

Flywheel
Removing
Installing

Fuel Cap and Gauge
Cleaning and Inspecting

Fuel Line Coupler and Seals
Replacing

Fuel Primer
Testing Primer Circuit
Testing Primer Valve
Replacing Valve

Fuel Pump
Special Information
Special Tools
Removing and Disassembling
Assembling and Installing
Exploded View

Fuel Recirculation System
Special Information
Removing and Inspecting
Assembling and Installing
Exploded View

Fuel Tank
Special Tools
Cleaning
Exploded View
Cleaning and Inspecting Screen

Gear Housing
Removing
Installing
Filling
Exploded View, Single Port Exhaust
Exploded View, Dual Port Exhaust
Special Tools
Disassembling Single-Port
Disassembling Dual-Port
Shimming
Adjusting End Float, Single Port Exhaust
Adjusting End Float, Dual Port Exhaust
Adjusting Gear Lash
Reassembling Single-Port
Reassembling Dual-Port
Pressure Testing

Gear Shift
Adjusting

Generating System
Special Tools
Troubleshooting
Testing Accessory Current Draw, Prior to 1990 D Model
Testing Accessory Current Draw, 1990 D to 1991 A Models

Ignition Switch
Testing
Removing
Installing

Interlock Switch
Replacing

Insulated Terminal Ground
Testing

Lanyard Switch
Testing
Replacing

Motor Leg
Exploded View

Permanent Magnet
Testing

Piston
Disassembling
Inspecting
Assembling
Installing

Power Head
Installing
Removing
Rebuilding

Power Trim Cylinder
Removing
Disassembling
Inspecting
Assembling
Installing

Power Tilt Cylinder
Removing
Disassembling
Assembling
Installing

Power Trim Pump
Replacing Brushes
Removing
Installing

Power Trim and Tilt
Special Tools
Troubleshooting
Leak-Down Test
Exploded View

Power Tilt Shock
Removing
Installing

Primer Bulb
Replacing

Pump Brushes
Replacing

Rectifier
Testing
Replacing

Rectifier/Regulator
Testing
Replacing

Reed Valves
Special Information
Removing and Inspecting
Disassembling and Replacing
Assembling and Installing
Exploded View

Shock Mounts
Gaining Access
Inspecting and Replacing

Short Block Replacement
Special Information
Special Tools
Removing
Preparing
Installing
Completing Installation
Exploded View

Starter
Testing Starting Circuit
Testing Starter Current
Troubleshooting
Removing
Disassembling
Inspecting and Cleaning Parts
Assembling
Installing
Exploded View

Starter Armature Rotation
Testing

Starter Drive
Testing

Starter Relay
Removing
Testing
Installing

Stator
Testing
Removing
Installing

Stern Brackets
Disassembling
Assembling

Swivel Bracket
Disassembling
Assembling
Exploded View

Thermostat
Removing
Testing
Installing

Thermoswitch
Removing
Testing
Installing

Timing
At Cranking Speed
At W.O.T.

Trigger
Testing
Removing
Installing

Water Pump
Removing
Disassembling
Assembling and Installing

Wiring Diagrams
Electrical System, Prior to 1990 D Model
CD Ignition
Generating System, Prior to 1990 D Model
Generating System, 1990 D to 1991 Model
Electrical System, 1990 D Models thru 1991 A Models