Used Force 35hp 50hp Outboard Engine 1988-1991 Printed Repair Service Manual

Description

This used and rare printed and bound paper Force 35hp 50hp Outboard Engine 1988-1991 Printed Repair Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Force 35hp 50hp Outboard Engines made in 1988 1989 1990 1991. This is the original factory manual that is no longer in print. In excellent condition and looks brand new.

Table of Contents
Introduction And Specifications
Group 1: Fuel System
Fuel Tank And Components
Fuel Pump
Carburetor Rebuild
Fuel Recirculation System
Reed Valve Assembly

Group 2: Electrical Systems
CD Ignition System (Prestolite)
Generating System
Electrical Starting System
Group 3: Power Head
Short Block Replacement (35 H.R)
Short Block Replacement (50 H.R)
Power Head Rebuild (35 H.R)
Power Head Rebuild (50 H.R)

Group 4: Cooling System
Water Pump Thermostat, Etc.

Group 5: Gear Housing/Motor Leg
Gear Housing
Motor Leg/Swivel Bracket

Group 6: Remote Control
Power Trim & Tilt
Control Box

Index of Topics
Battery
Testing
Cleaning And Storing

Brush Continuity
Testing

Carburetor
Special Information
Removing
Disassembling (Prior To 1990 B Model)
Reassembling (Prior To 1990 B Model)
Disassembling (1990 B Model And Later)
Reassembling (1990 B Model And Later)
Installing
Exploded View

CD/Coil Units (50 H.P. Prior To 1988 D Model)
Testing
Removing
Installing

CD Ignition System
General
Principle Of Operation
Special Tools
Diagram (35 H.P.)
Diagram (50 H.P. Prior To 1988 D Model)
Diagram (50 H.P. 1988 D Model To 1989 A Model)
Diagram (50 H.P. 1989 B Model And Later)
Spark Testing (35 H.P.)
Spark Testing (50 H.P.)
Checking For Top Dead Center (TDC) (50 H.P.)

CD Unit(s)
Testing (35 H.P.)
Removing (35 H.P.)
Installing (35 H.P.)
Testing (50 H.P. 1988 D Model To 1989 A Model)
Removing (50 H.P. 1988 D Model To 1989 A Model)
Installing (50 H.P. 1988 D Model To 1989 A Model)
Testing (50 H.P. 1989 B Model And Later)
Removing (50 H.P. 1989 B Model And Later)
Installing (50 H.P. 1989 B Model And Later)

Choke Circuit
Testing

Choke Shutter
Adjusting

Choke Solenoid
Removing
Testing
Installing

Circuit Breaker
Testing (Continuity)
Testing (Voltage)
Removing
Installing

Coils
Testing (35 H.P.)
Removing (35 H.P.)
Installing (35 H.P.)
Removing (50 H.P. 1988 D Model To 1989 A Model)
Installing (50 H.P. 1988 D Model To 1989 A Model)
Removing (50 H.P. 1989 B Model And Later)
Installing (50 H.P. 1989 B Model And Later)
Testing (50 H.P. 1988 D Model To 1989 A Model)
Testing (50 H.P. 1989 B Model And Later)

Control Box
Exploded View

Crankshaft
Disassembling (35 H.P.)
Inspecting (35 H.P.)
Reassembling (35 H.P.)
Disassembling (50 H.P.)
Inspecting (50 H.P.)
Reassembling (50 H.P.)

Cylinder Head
Removing (35 H.P.)
Disassembling (35 H.P.)
Inspecting (35 H.P.)
Reassembling (35 H.P.)
Installing (35 H.P.)
Removing (50 H.P.)
Disassembling (50 H.P.)
Inspecting (50 H.P.)
Reassembling (50 H.P.)
Installing (50 H.P.)

Electrical Components
Removing (35 H.P.)
Installing (35 H.P.)
Removing (50 H.P.)
Installing (50 H.P.)

Exhaust Cover
Removing
Installing

Flywheel
Removing (35 H.P.)
Installing (35 H.P.)
Removing (50 H.P.)
Installing (50 H.P.)

Friction Shoe Assembly
Removing
Inspecting
Installing
Adjusting

Fuel Components
Removing (35 H.P.)
Installing (35 H.P.)
Removing (50 H.P.)
Installing (50 H.P.)

Fuel Gauge Cap
Cleaning And Inspecting

Fuel Line Coupler Seals
Replacing

Fuel Pump
Special Information
Special Tools
Removing
Disassembling
Reassembling
Installing
Exploded View (35 H.P.)
Exploded View (50 H.P.)

Fuel Recirculation System
Special Information
Description
Removing And Inspecting (35 H.P.)
Installing (35 H.P.)
Removing And Inspecting (50 H.P.)
Installing (50 H.P.)
Exploded View (35 H.P.)
Exploded View (50 H.P.)

Fuel Tank
Cleaning
Exploded View (Metal Fuel Tank)
Exploded View (Plastic Fuel Tank)

Fuel Tank Adapter
Cleaning And Inspecting

Gear Housing
Special Information
Special Tools
Removing
Disassembling
Inspecting And Replacing Parts
Reassembling
Pressure Testing
Installing
Filling
Exploded View

Gear Shift
Adjusting

Gear Shift Cable
Removing
Installing

Generating System
Special Tools
Troubleshooting
Testing Accessory Current Draw
Testing Stator

Idle Mixture
Adjusting

Idle Speed
Adjusting (50 H.P.)

Ignition Switch, Control Box
Testing
Removing
Installing

Ignition Switch, Tiller Handle
Removing
Installing

Insulated Terminal Ground
Testing

Interlock Switch
Removing
Installing

Lanyard Switch, Control Box
Removing
Installing

Lanyard Switch, Tiller Handle
Removing
Installing

Leak-Down Testing
Tilt Cylinder
Valve Body

Motor Leg
Exploded View

Neutral Warm-Up
Adjusting (50 H.P.)

Permanent Magnet
Testing

Piston
Disassembling (35 H.P.)
Inspecting (35 H.P.)
Reassembling (35 H.P.)
Installing (35 H.P.)
Disassembling (50 H.P.)
Inspecting (50 H.P.)
Reassembling (50 H.P.)
Installing (50 H.P.)

Power Head
Removing (35 H.P.)
Installing (35 H.P.)
Exploded View (35 H.P.)
Removing (50 H.P.)
Installing (50 H.P.)
Exploded View (50 H.P.)

Power Tilt Cylinder
Removing
Disassembling
Inspecting
Assembling
Installing

Power Trim Cylinder
Removing
Disassembling
Inspecting
Assembling
Installing

Power Trim Pump
Removing
Installing

Power Trim And Tilt
Special Tools
Descriptions
Application Chart
Troubleshooting (5H147-1)
Troubleshooting (5H209, 5H219-1)
Exploded View (5H147-1)
Exploded View (5H209, 5H219-1)

Primer Bulb
Replacing

Propeller
Removing
Installing

Pump Brushes
Removing
Installing

Rectifier
Testing
Removing
Installing

Reed Valves
Special Information
Removing And Inspecting
Inspecting And Replacing
Reassembling And Installing
Exploded View

Remote Controls
Removing (35 H.P.)
Installing (35 H.P.)
Removing (50 H.P.)
Installing (50 H.P.)

Shift Lever, Tiller Handle
Removing
Installing

Shock Mounts
Gaining Access To Upper And Side
Inspecting And Replacing Upper And Side
Gaining Access To Lower
Inspecting And Replacing Lower

Starter
Troubleshooting
Removing (35 H.P.)
Removing (50 H.P.)
Disassembling
Inspecting And Cleaning Parts
Reassembling
Installing (35 H.P.)
Installing (50 H.P.)
Exploded View

Starter Armature Rotation
Testing

Starter Circuit
Testing

Starter Current
Testing

Starter Drive
Testing

Starter Relay
Removing
Testing
Installing

Stator
Testing (35 H.P.)
Removing (35 H.P.)
Installing (35 H.P.)
Testing (50 H.P. Prior To 1988 D Model)
Removing (50 H.P. Prior To 1988 D Model)
Installing (50 H.P. Prior To 1988 D Model)
Testing (50 H.P. 1988 D Model To 1989 A Model)
Removing (50 H.P. 1988 D Model To 1989 A Model)
Installing (50 H.P. 1988 D Model To 1989 A Model)
Testing (50 H.P. 1989 B Model And Later)
Removing (50 H.P. 1989 B Model And Later)
Installing (50 H.P. 1989 B Model And Later)

Swivel Bracket
Removing
Disassembling
Reassembling
Installing
Exploded View

Thermostat
Removing (50 H.P.)
Testing (50 H.P.)
Installing (50 H.P.)

Thermoswitch
Removing
Testing
Installing

Throttle
Adjusting Pickup Point
Adjusting W.O.T. (Wide Open Throttle)
Adjusting Throttle Stop (35 H.P.)

Throttle Cable
Removing
Installing

Tiller Handle
Installing
Exploded View

Timing
At Cranking Speed (50 H.P.)
At W.O.T. (50 H.P.)

Trigger
Testing (35 H.P.)
Removing (35 H.P.)
Installing (35 H.P.)
Testing (50 H.P. Prior To 1988 D Model)
Removing (50 H.P. Prior To 1988 D Model)
Installing (50 H.P. Prior To 1988 D Model)
Testing (50 H.P. 1988 D Model To 1989 A Model)
Removing (50 H.P. 1988 D Model To 1989 A Model)
Installing (50 H.P. 1988 D Model To 1989 A Model)
Testing (50 H.P. 1989 B Model And Later)
Removing (50 H.P. 1989 B Model And Later)
Installing (50 H.P. 1989 B Model And Later)

Twist Grip Throttle
Removing
Disassembling
Inspecting
Reassembling
Installing

Water Pump
Removing
Disassembling
Reassembling
Installing

Wiring Diagrams
Electrical System (35 H.P.)
Electrical System (50 H.P. Prior To 1988 D Model)
Electrical System (50 H.P. 1988 D Model And Later)
CD Ignition (35 H.P.)
CD Ignition (50 H.P. Prior To 1988 D Model)
CD Ignition (50 H.P. 1988 D Model To 1989 A Model)
CD Ignition (50 H.P. 1989 B Model And Later)