Description
This Used John Deere 5200 5400 Self-Propelled Forage Harvester Parts Manual provides you with detailed illustrations, descriptions and part numbers of every part of your John Deere 5200 5400 Self-Propelled Forage Harvester.
Table of Contents
Air Cleaner and Hoses (6404 and 6531)
Air Conditioner Compressor
Air Conditioner Lines
Air Conditioner Recirculator Filter
Air Conditioner, Operator’s Cab
Air Intake at Front of Operator’s Cab
Air Intake at Rear of Operator’s Cab
Air Recirculator of Operator’s Cab
Alternator (delco-Remy)
Alternator (55 Amp) (motorola)
Alternator (55 and 72 Amp) (delco-Remy)
Alternator and Mtg Brkts (delco-Remy)
Alternator, Mounting Brackets (motorola)
Aneroid Control (6404)
Aneroid Control (6531)
Aneroid, Fuel Injection Pump (6404)
Aneroid, Fuel Injection Pump (6531)
Armature, Starter (delco-Remy) (6404)
Armature, Starter (john Deere) (6531)
Attenuator
Attenuator Lines
Auger
Auger and Auger Drive
Auger Drive Sprocket (modified)
Auger Housing
Auxiliary Electrical Outlet
Axle (power Rear Wheel Drive)
Axle Knee (power Rear Wheel Drive)
Axle Knee and Motor Housing
Axle, Drive, Final
Axle, Front
Axle, Rear (standard)
Battery and Holddown
Battery Cables
Bearings and Connecting Rods (6404)
Bearings, Connecting Rod (6531)
Bearings, Main (6404)
Bearings, Main (6531)
Belt Tightener Cylinder
Belt Tightener Lines, Cutterhead
Belt Tightener, Cutterhead Drive
Belt, Drive, Cutterhead
Belt, Fan (6404)
Belt, Fan (6531)
Belt, Fan and Alternator Drive
Belt, Pump, Tandem Hyd (modified 5400)
Belts, Compressor, Air Conditioner
Block, Cutterhead Pivot
Block, Cylinder (6404)
Block, Cylinder (6531)
Block, Motor Cylinder (power Rear Wheel)
Boot, Brake Pedal
Boot, Feed Roll Lever
Boot, Steering Column
Brackets, Mounting, Air Conditioner
Brake Lines
Brake Master Cylinder
Brake Pedals and Linkage
Brake Plates (power Rear Wheel)
Brake Shoes and Drum
Brake Slave Cylinder
Bumper, Rear
Cab Air Conditioner Condenser Housing
Cab, Operator’s
Cables, Battery
Cam Roller, Fuel Injection Pump (6404)
Cam, Shifter, Transmission
Camshaft with Gears (6404 and 6531)
Case, Gear, Feed Roll (outer) (modified)
Charge Pump (hydrostatic)
Clutch and Main Gear Case Housing (std)
Clutch and Main Gear Case Housing (5400)
Clutch Harness, Electric
Clutch Lever and Linkage, Main
Clutch, Compressor
Clutch, Feed Roll Gear Case (modified)
Clutch, Main Drive
Clutch, feed Roll Drive Electric-Modified
Coil, Compressor
Coil, Starter (delco-Remy) (6404)
Column, Steering
Commutator End Frame (delco-Remy) (6404)
Commutator End Frame (john Deere) (6531)
Compressor and Mounting Brackets
Compressor Coil, Clutch, and Pulley
Condenser Housing, Cab Air Conditioner
Connecting Rods (6404)
Connecting Rods (6531)
Console and Seat Mounting
Control Valve (power Wheels)
Control Valve, Hydraulic (2-Spool, 3 Spool)
Control, Aneroid (6404, 6531)
Control, Gearshift
Control, Hydrostatic Drive
Control, Parking Brake
Controller, Turn Signal
Controls, Lift, Unit, Harvesting
Controls, Outlet, Hydraulic
Coolant, Heater
Cooler-Pump-Gear Case Lines(mod 5400)
Cooler, Engine Oil (6404)
Cooler, Engine Oil (6531)
Cooler, Oil (gear Case) (modified 5400)
Cooler, Oil (hydrostatic Drive System)
Corn Head Drive (2-Row 40″, 3-Row 30″, 3-Row 40″, 4-Row)
Corn Head Mounting Frame
Coupler, Hydraulic
Coupler, Hydraulic Serial No, ( -285000)
Coupler, Motor, Hydrostatic Drive
Cover, Rocker Arm (6404)
Cover, Timing Gear (6404)
Crankcase Vent (6531)
Crankshaft and Flywheel (6404)
Crankshaft and Flywheel (6531)
Crankshaft Oil Seal Housing (6404)
Crankshaft Rear Oil Seal Housing (6531)
Cutterhead
Cutterhead Door
Cutterhead Drive Belt Support
Cutterhead Drive Belt Tightener
Cutterhead Drive Belts
Cutterhead Drive Shields
Cutterhead Housing
Cutterhead Knives
Cutterhead Pivot Block
Cylinder Block (6404)
Cylinder Block (6531)
Cylinder Block, Liners, Dipstick (6404)
Cylinder Head and Gasket (6404, 6531)
Cylinder Head Gasket Set (6404, 6531)
Cylinder, Belt Tightener, Cutterhead
Cylinder, Brake Master
Cylinder, Brake Slave
Cylinder, Harvesting Unit Lift
Cylinder, Power Steering
Cylinder, Spout
Decal Set
Differential Gears and Shafts
Differential Housing Cover and Gasket
Dipstick (6404)
Dipstick, Engine Oil (6531)
Discharge Spout
Discharge Spout Extensions, Vertical
Door and Filter, Operator’s Cab
Door Hinge, Latch, Tool Pocket for Cab
Down Stop
Drive Belt Support, Cutterhead
Drive Shaft, Final Drive
Drive Wheel and Spacers
Drive, Auger
Drive, Corn Head (2-Row 40”)
Drive, Corn Head (3-Row 30″)
Drive, Corn Head (3-Row 40″)
Drive, Corn Head (4-Row)
Drive, Fan
Drive, Fan (modified)
Drive, Speed-Hour Meter
Drum, Brake
Dynamometer Adapter Shaft
Electric Clutch Harness
Electric Clutch, feed Roll Drive-Modified
Electrical Wiring Harness, Cab
Engine Oil
Engine Oil Cooler (6404)
Engine Oil Cooler (6531)
Engine Oil Dipstick Tube, Dipstick(6531)
Engine Oil Filter (6404)
Engine Oil Filter (6531)
Engine Oil Pump (6404 and 6531)
Engine Tune-Up Gasket Set (diesel)(6531)
Engine Water Heater
Engine Wiring Harness
Exhaust Elbow, Turbocharger (6531)
Exhaust Manifolds (6404)
Exhaust Manifolds (6531)
Extensions, Vertical Discharge Spout
Fan and Sheave
Fan and Water Pump (6404)
Fan and Water Pump (6531)
Fan Drive
Fan Drive (modified)
Fan Housing
Feed Roll Drive Electric Clutch-Modified
Feed Roll Drive Shaft and Yokes
Feed Roll Drive Shield
Feed Roll Drive Slip Clutch
Feed Roll Filler, Anti-Wrap
Feed Roll Gear Case (inner Half) (std)
Feed Roll Gear Case (inner) (modified)
Feed Roll Gear Case (outer Half) (std)
Feed Roll Gear Case (outer) (modified)
Feed Roll Gear Case Gears (modified)
Feed Roll Gear Case Gears (standard)
Feed Roll Shield, Rh
Feed Roll Shift Lever and Cable
Feed Rolls, Lower
Feed Rolls, Upper
Filler, Anti-Wrap Feed Roll
Filter and Door, Operator’s Cab
Filter, Air Conditioner Recirculator
Filter, Engine Oil (6404)
Filter, Engine Oil (6531)
Filter, Fuel (6404)
Filters, Fuel (6531)
Final Drive Axle, Gear, and Bearings
Final Drive Housing and Bearing Cap
Final Drive Pinion and Bearings
Firewall, Hood, and Screen
First Planet Pinion (power Rear Wheel)
First Planet Pinion Carrier
First Planet Pinion Cover
Floor Mat
Flow Control Valves (power Wheels)
Flywheel and Crankshaft (6404)
Flywheel and Crankshaft (6531)
Flywheel Housing (6404)
Flywheel Housing (6531)
Fork, Shifting (modified)
Forks, Shifter
Frame and Supports, Recutter Screen
Frame, Front
Frame, Main
Front Air Intake
Front Axle and Main Frame
Fuel Check Valve
Fuel Filter (6404)
Fuel Filters (6531)
Fuel Inject Pump Aneroid -Cont (6404)
Fuel Inject Pump Auto Advance (6404)
Fuel Inject Pump Elect Shut-Off (6404)
Fuel Inject Pump Governor -Cont (6404)
Fuel Inject Pump Hydraulic Head (6404)
Fuel Inject Pump Throttle Lnkge (6404)
Fuel Injection Nozzle (robert Bosch)
Fuel Injection Nozzle (6404)
Fuel Injection Pump (6404)
Fuel Injection Pump (6531)
Fuel Injection Pump Aneroid (6531)
Fuel Injection Pump Drive Shaft (6404)
Fuel Injection Pump End Plate (6404)
Fuel Injection Pump Fuel Pipes (6404)
Fuel Injection Pump Fuel Pipes (6531)
Fuel Injection Pump Governor (6531)
Fuel Injection Pump Housing (6404)
Fuel Injection Pump Nozzles (6404)
Fuel Injection Pump Nozzles (6531)
Fuel Injection Pump Parts (6404)
Fuel Injection Pump Parts (6531)
Fuel Injection Pump Transfer Pump (6404)
Fuel Shut-Off (6404)
Fuel Tank and Lines
Fuel Transfer Pump (6531) (6404)
Gasket Set (6404)
Gasket Set, Cyl Head Replacement (6404)
Gasket Set, Engine (6404)
Gasket Set, Engine (6531)
Gasket, Cylinder Head (6404)
Gasket, Cylinder Head (6531)
Gauges, Instrument Panel
Gear Case Housing, Main (modified 5400)
Gear Case Lines, Main (modified 5400)
Gear Case, Feed Roll (inner Half) (std)
Gear Case, Feed Roll (inner) (modified)
Gear Case, Feed Roll (outer Half) (std)
Gear Case, Feed Roll (outer) (modified)
Gear Case, Main (modified)
Gear Housing (6404)
Gear, Final Drive Axle, and Bearing
Gears, Feed Roll Gear Case (modified)
Gears, Feed Roll Gear Case (std)
Gearshift Controls
Glass, Operator’s Cab
Governor, Fuel Injection Pump (6404)
Governor, Fuel Injection Pump (6531)
Hand Rails
Harness, Electric Clutch
Harness, Engine Wiring
Harness, Instrument Panel
Harness, Lighting
Harness, Wiring, Operator’s Cab
Harvesting Unit Drive Slip Clutch
Harvesting Unit Idler (mod5200 – 5400)
Harvesting Unit Idlers (standard)
Harvesting Unit Lift
Harvesting Unit Lift Controls
Harvesting Unit Lift Cylinders
Head Lamp
Heater and Hoses
Heater, Engine Coolant
Hinge, Door, Operator’s Cab
Hitch, Wagon
Holddown, Battery
Hood and Screen
Horn
Hose Shield (power Rear Wheel Drive)
Hoses, Air Cleaner (6404 and 6531)
Hoses, Heater
Housing, Auger
Housing, Clutch (modified 5400)
Housing, Cutterhead
Housing, Drive, Final
Housing, Fan
Housing, Flywheel (6404)
Housing, Flywheel (6531)
Housing, Main Gear Case (modified 5400)
Housing, Motor (power Rear Wheel Drive)
Housing, Planetary (power Rear Wheel)
Housing, Radiator
Housing, Starter (delco-Remy) (6404)
Housing, Wheel (power Rear Wheel Drive)
Hub, Wheel (power Rear Wheel Drive)
Hydraulic Control Valve (2 Spool)
Hydraulic Control Valve (3 Spool)
Hydraulic Control Valve (3-Spool)
Hydraulic Coupler
Hydraulic Coupler Lines
Hydraulic Coupler Serial No ( -285000)
Hydraulic Head, Fuel Inject Pump (6404)
Hydraulic Lift Cylinder
Hydraulic Motor Mounting
Hydraulic Oil Lines and Fittings
Hydraulic Oil Reservoir
Hydraulic Outlet Controls
Hydraulic Pump (standard)
Hydraulic Pump Mounting
Hydraulic Reservoir (hydrostatic)
Hydraulic Spout Motor
Hydrostatc Drive Shaft (modified 5400)
Hydrostatc Drive Shaft (standard)
Hydrostatic Drive Controls
Hydrostatic Drive Coupler
Hydrostatic Drive Motor
Hydrostatic Drive Pump
Hydrostatic Motor Manifold Valve
Hydrostatic Oil Lines (reservoir-Cooler)
Hydrostatic Reservoir
Hydrostatic Speed Range Control Valve
Idler, Harvesting Unit (mod5200 -5400)
Input Shaft (main Gear Case ) (modified)
Instrument Lights and Gauges
Instrument Panel Harness
Intercooler and Intake Manifold (6404)
Jackstand
Kit, Off-Season Storage
Knife Gauge and Torque Wrench
Knife Sharpener
Knife, Stationary
Knives, Cutterhead
Ladder and Platform Frame
Lamp, Head
Lamps, Tail and Warning
Lever, Control, Spout
Lever, Feed Roll Shift
Lever, Main Clutch
Lift Springs
Lift, Unit, Harvesting
Lighting Harness
Liners and Connecting Rods (6404)
Lines, Air Conditioner
Lines, Attenuator (hydrostatic)
Lines, Brake
Lines, Cutterhead Belt Tightener
Lines, Fuel
Lines, Hydraulic Outlet
Lines, Motor and Pump (hydrostatic)
Lines, Power Rear Wheel Drive
Lines, Power Steering (hydraulic)
Lines, Reservoir-Cooler (hydrostatic)
Lines, Spout Control (hydraulic)
Lines, Steering Upper Oil
Linkage, Brake
Linkage, Main Clutch
Linkage, Spout Control
Linkage, Spout Cylinder
Linkage, Throttle
Louvers and Panels, Operator’s Cab
Lower Feed Rolls
Lower Front Feed Roll
Main and Main Thrust Bearings (6404)
Main and Main Thrust Bearings (6531)
Main Drive Clutch
Main Drive Idlers (mod 5200 – 5400)
Main Gear Case (modified)
Main Gear Case Lines (modified 5400)
Main Hydraulic Control Valve (3 Spool)
Main Thrust Bearings (6404)
Manifold Valve, Hydrostatic
Manifold Water Outlet (6531)
Manifold, Exhaust (6531)
Manifold, Exhuast (6404)
Manifold, Intake (6404)
Manifold, Intake (6531)
Manifold, Water (6404)
Manifold, Water (6531)
Master Cylinder, Brake
Mat, Floor
Mirror, Operator’s Cab
Motor and Hub (power Rear Wheel Drive)
Motor and Pump Lines (hydrostatic)
Motor Coupler, Hydrostatic Drive
Motor Cylinder Block (power Rear Wheel)
Motor Housing (power Rear Wheel Drive)
Motor Mounting, Hydrostatic Drive
Motor, Hydrostatic Drive
Motor, Reverse Knife Sharpener
Motor, Spout, Hydraulic
Motor, Wheel (power Rear Wheel Drive)
Moulding and Glass, Operator’s Cab
Mounting Brackets, Alternator (motorola)
Mounting Frame, Corn Head
Mounting, Hydraulic Motor
Mounting, Hydrualic Pump
Mounting, Main Drive Idler (standard)
Mounting, Operator’s Cab
Mounting, Reverse Knife Sharpener
Mounting, Seat
Mounting,main Drive Idler(mod5200-5400)
Mountings, Harvesting (mod 5200 – 5400)
Mtg Brkts for Alternator (delco-Remy)
Muffler and Precleaner
Nozzle, Fuel Injection (robert Bosch)
Nozzle, Fuel Injection (6404)
Nozzles, Fuel Injection Pump (6404)
Nozzles, Fuel Injection Pump (6531)
Oil Cooler (gear Case) (modified 5400)
Oil Cooler (hydrostatic Drive System)
Oil Inlet Pipe, Turbocharger (6531)
Oil Lines, Hydraulic
Oil Pan (6404)
Oil Pan (6531)
Oil Pressure Regulating Housing (6531)
Oil Return Pipe, Turbocharger (6531)
Oil Seal Housing, Crankshaft (6404)
Oil Seals, Crankshaft (6531)
Oil, Engine
Operator’s Cab Air Conditioner
Operator’s Cab Air Conditioner Lines
Operator’s Cab Filter and Door
Operator’s Cab Front Air Intake
Operator’s Cab Glass, Moulding , Mirror
Operator’s Cab Mounting, Bushings, Seals
Operator’s Cab Panels and Louvers
Operator’s Cab Pressurizer
Operator’s Cab Wiring Harness
Operator’s Platform Seat
Outlet, Auxiliary, Electrical
Pan, Oil (6404)
Pan, Oil (6531)
Panels and Louvers, Operator’s Cab
Parking Brake Controls
Pedals, Brake
Pinion, Second Planet (power Rear Wheel)
Pistons and Rings (6404)
Pistons, Rings, and Liners (6531)
Pivot Block, Cutterhead
Planetary Housing (power Rear Wheel)
Plate, Clutch
Plate, Pressure
Platform Frame and Ladder
Platform Support
Power Rear Wheel Drive Lines
Power Rear Wheel Drive Wheel Manifold
Power Rear Wheel Drive Wheels
Power Rear Wheel Motor Cylinder Block
Power Steering Control Pump
Power Steering Control Valve
Power Steering Cylinder
Power Steering Lines (hydraulic)
Precleaner and Muffler
Pressure Plate, Main Drive Clutch
Pressurizer, Operator’s Cab
Pulley, Compressor
Pump Mounting
Pump Parts, Fuel Injection (6404)
Pump Parts, Fuel Injection (6531)
Pump-Cooler-Gear Case Lines(mod 5400)
Pump, Charge (hydrostatic)
Pump, Engine Oil (6404 and 6531)
Pump, Engine Oil (6404)
Pump, Fuel Injection (6404)
Pump, Fuel Transfer (6531) (6404)
Pump, Hydraulic (standard)
Pump, Hydrostatic Drive
Pump, Main Gear Case Cooling (modified 5400)
Pump, Power Steering Control
Pump, Tandem Hydraulic (modified 5400)
Pump, Water (6404. 6531)
Radiator and Housing
Rails, Hand
Rear Air Intake
Rear Axle Spindles (standard Axle)
Rear Axle Support
Rear Bumper
Rear Frame
Rear Oil Seal (6404)
Rear Wheels and Weights
Recirculator, Operator’s Cab Air
Recutter Screen Frame and Supports
Recutter Screens
Reservoir, Hydraulic (hydrostatic)
Reservoir, Oil (hydraulic)
Reverse Knife Sharpener Motor
Reverse Knife Sharpener Mounting
Rings, Piston (6404)
Rings, Piston (6531)
Rocker Arm Cover (6404)
Rocker Arm Cover (6531)
Rocker Arms, Shaft, and Valves (6404)
Rocker Arms, Shaft, and Valves (6531)
Rods, Connecting (6531)
Rotor, Fuel Injection Pump (6404)
Screen and Hood
Screens, Recutter
Seals, Operator’s Cab
Seat Mounting
Seat Supports Serial No ( -297907)
Seat Supports Serial No (297908- )
Seat, Operator’s
Second Planet Pinion (power Rear Wheel)
Set, Decal
Shafts, Differential
Sharpener, Knife
Sheave and Fan
Shield and Hitch, Dynamometer
Shield, Feed Roll Drive
Shield, Feed Roll, Rh
Shield, Hose (power Rear Wheel Drive)
Shield, Slip Clutch (modified)
Shield, Slip Clutch (standard)
Shields, Cutterhead Drive
Shoes, Brake
Shut-Off, Fuel (6404)
Sides, Frame
Signals, Turn
Slave Cylinder, Brake
Slip Clutch Shield (modified)
Slip Clutch Shield (standard)
Slip Clutch, Feed Roll Drive
Slip Clutch, Harvesting Unit
Solenoid (power Rear Wheel Drive)
Solenoid Switch (delco-Remy) (6404)
Solenoid Switch (delco-Remy) (6531)
Solenoid Switch (6404)
Spacers and Drive Wheels
Speed Range Control Valve, Hydrostatic
Speed-Hour Meter Drive
Spindles, Rear Axle (standard Axle)
Spout Control Lever and Linkage
Spout Control Lines (hydraulic)
Spout Cylinder
Spout Cylinder Linkage
Spout Motor, Hydraulic
Spout Transition and Hyd Motor Mounting
Spout, Discharge
Springs, Feed Roll
Springs, Lift
Sprockets, Feed Roll Drive (modified)
Sprockets, Harvesting Unit (modified)
Starter (delco-Remy) (6531)
Starter (john Deere) (6404)
Starter (john Deere) (6531)
Starter Drive (delco-Remy) (6404)
Starter Drive Housing (john Deere)(6531)
Starter Frame and Coil (john Deere-6531)
Starter Main Frame (delco-Remy) (6404)
Stationary Knife
Steering Column and Wheel
Steering Control Pump, Power
Steering Control Valve, Power
Steering Tie Rods
Steering Upper Oil Lines, Power
Stop, Down
Support, Platform
Supports, Seat Serial No ( -297907)
Supports, Seat Serial No (297908- )
Switch, Solenoid (delco-Remy) (6404)
Switch, Solenoid (delco-Remy) (6531)
Switches, Operator’s Cab
Tail Lamp
Tandem Hyd Pump and Belt(modified 5400)
Tandem Hydraulic Pump (modified 5400)
Thermostat, Water Outlet (6531)
Thermostats, Water Manifold (6404)
Throttle Linkage
Tie Rods, Steering
Timing Gear Cover (6404)
Timing Gear Cover (6531)
Tool Pocket, Operator’s Cab
Toolbox
Torq-Gard Engine Oil
Torque Wrench
Transfer Pump, Fuel Injection (6404)
Transition, Spout
Transmission and Differential Housing
Transmission Countershaft and Bearings
Transmission Housing Cover and Gasket
Transmission Input Shaft and Gears
Transmission Input Shaft Bearings
Transmission Pinion Shaft and Gears
Transmission Pinion Shaft Bearings
Turbocharger (airesearch) (6404)
Turbocharger (airesearch) (6531)
Turbocharger (schwitzer) (6404)
Turbocharger (schwitzer) (6531)
Turbocharger (6531)
Turbocharger Oil and Air Pipes (6404)
Turn Signals
Upper Feed Rolls
Upper Oil Lines, Power Steering
Valve, Control (power Wheels)
Valve, Fuel Check
Valve, Hydraulic Control (2-Spool)
Valve, Hydraulic Control (3 Spool)
Valve, Hydrostatic Motor Manifold
Valve, Hydrostatic Speed Range Control
Valve, Steering Control
Valves (6404)
Valves (6531)
Vertical Discharge Spout Extensions
Wagon Hitch
Warning Lamp
Water Manifold and Thermostats (6404)
Water Outlet Manifold, Thermostat (6531)
Water Pump (6404)
Water Pump (6531)
Weights, Rear Wheel
Wheel Hub, Motor and Housing
Wheel Manifold (power Rear Wheel Drive)
Wheels, Power Rear Wheel Drive
Windshield Wiper and Bracket
Wiper, Windshield
Wrench, Torque