Description
This USED John Deere 2040, 2240, 2440, 2510, 2520, 2630, 2640, 4040, 4240, 4440, 4640 and 4840 workshop manual includes 96 pages of repair and maintenance information for John Deere 2040, 2240, 2440, 2510, 2520, 2630, 2640, 4040, 4240, 4440, 4640 and 4840 farm tractors.
Note: (2130 has similar motor, but will not cover other components such as steering and transmission).
Table of Contents
(Series 2510-2520)
Belt Pulley
Brakes
Brake Accumulator
Carburetor
Clutch
Adjust, R&R and overhaul (SyncroRange), R&R and overhaul (Power Shift)
Cooling System
Radiator, Water pump
Diesel System
Bleed system, Filter, Injection pump (DBG & JDB), Injection pump (CDC & CBC), Injectors, Timing (DBG & JDB), Timing (CDC & CBC)
Differential
Bevel gears, Overhaul, Remove and reinstall, Differential lock
Electrical System
Alternator and regulator, Distributor timing, Starter motor
Engine
Balancer shafts, Camshaft gear, Camshaft, Connecting rods and bearings, Crankshaft, Cylinder head, Cylinder sleeves, Engine removal, Flywheel, Front oil seal, Idler gears, Ignition timing, Injection timing /Main bearings, Oil pump, Pistons, Piston pins, Piston rings, Rear oil seal, Timing gear cover, Timing gears, Valve guides, Valve and seats , Valve springs, Valve timing
Final Drive (Except “Hi-Crop”)
Remove and reinstall, Overhaul
Final Drive (“Hi-Crop”)
Remove and reinstall /overhaul
Front System
Axle and support, Pedestal, “Roll-O-Matic”, Spindles and bushings
Governor (Non-Diesel)
Adjust, Overhaul, Remove and reinstall
Hydraulic System
Brakes, Leakage test, Lift, Operation, Pump, Remote cylinder, Remote valves, Steering system, Testing system, Transmission pump (Syncro Range), Transmission pump (Power Shift), Weight transfer valve
Power Take-Off
Drivegears, Operation
Rear Axle
Steering System
Bleeding, Control Unit, Operation
Transmission (SyncroRange)
Bevel pinion shaft, Countershaft, Control quadrant, Drive shaft, Pump, Synchronizer clutches
Transmission (Power Shift)
Adjustment, Bevel pinion shaft, Operation /Overhaul, Park pawl, Reduction gears, Remove and reinstall, Tow disconnect, Troubleshooting
Table of Contents
(Series 2040)
Brakes
Clutch (Engine)
Adjust, R&R and overhaul
Cooling System
Radiator, Water pump
Diesel System
Bleed system, Filter, Injection pump, Injectors
Differential
Bevel gears, Overhaul, Remove and reinstall
Electrical System
Alternator, Regulator, Starting motor
Engine
Cam followers, Camshaft, Connecting rod and bearings, Crankshaft, Cylinder head, Cylinder sleeves, Engine removal, Flywheel, Front oil seal, Idler gears, Main bearings, Oil pump, Pistons, Piston pins, Piston rings/ Rear oil seal, Timing gear cover, Timing gears, Valve guides, Valve and seats, Valve springs, Valve timing
Final Drive
Overhaul, Remove and reinstall
Front System
Axle, Spindles and bushings, Toe-in
Hydraulic Lift System
Hydraulic pump, Load control, Relief valve, Remote system, Rockshaft housing, System adjustments, System tests
Power Steering
Pump, Steering valve /System checks, Troubleshooting
Power Take-Off
Front shaft and gears, Rear shaft
Steering Gear
Adjust, Overhaul
Transmission
Countershaft, Input shaft, Pinion shaft, Shifter shafts, Top cover, Tractor split, Transmission oil pump
Table of Contents
(Series 2240, 2440, 2630 and 2640)
Brakes
Clutch (Engine)
Adjust, R&R and overhaul (single), R&R and overhaul (dual)
Cooling System
Radiator, Water pump
Diesel System
Bleed system, Filter, Injection pump, Injectors, Timing
Differential
Bevel gears, Overhaul, Remove and reinstall
Electrical System
Alternator, Circuit description, Regulator, Starter motor
Engine
Balancer shafts, Cam followers, Camshaft, Connecting rod bearings, Crankshaft, Cylinder head, Cylinder sleeves, Engine removal, Flywheel, Front oil seal, Idler gears, Injection timing, Main bearings, Oil pump, Pistons, Piston pins, Piston rings, Rear oil seal, Timing gear cover/ Timing gears, Valve guides, Valve and seats, Valve springs/ Valve timing
Final Drive
Overhaul, Remove and reinstall
Front System
Axle, Spindles and bushings, Toe-in
Hydraulic Lift System
Hydraulic pump, Load control, Remote system, Rockshaft housing, System adjustments, System tests, Troubleshooting
Power Steering
Pump, Steering valve, Troubleshooting
Power Take-Off
Front shaft and gears, Rear shaft, Independent PTO
Transmission
Countershaft, Input shaft, Pinion shaft, Shifter shafts/ Top cover, Tractor split, Transmission oil pump
Table of Contents
(Series 4040, 4240, 4440, 4640 and 4840)
Brakes
Clutch
Engine clutch (Perma-Clutch), Torsional damper (Power shift), PTO Clutch (Perma-Clutch)
Cooling System
Radiator, Water pump, Thermostat
Diesel System
Bleeding, Filters, Injection nozzles, Injection pump, Timing
Differential
Differential Lock
Electrical System
Alternator, Power front wheel drive, Starter motor
Engine
Assembly R&R, Camshaft, Connecting rod bearings, Crankshaft, Cylinder head, Flywheel, Oil pan, Pistons, pins and sleeves, Tappet adjustment, Throttle linkage, Timing gears, Valves
Final Drive
Planetary, Hi-Crop
Front System
Front Wheel Drive
Hydraulic System
Power Take-Off
Steering System
Transmission
Power shift, SyncroRange/ Quad-Range, Creeper
Turbocharger
This manual does not include wiring diagrams.