1979-1982 Kawasaki KE100 Motorcycle Service Manual

Description

This Kawasaki KE100 Factory Service Manual is a reproduction of the original out of print manual.  It provides detailed service information, step-by-step repair instruction and maintenance specifications for 1979, 1980, 1981 Kawasaki KE100A8, A9, A10 and 1982 KE100B1 motorcycles.

It includes 99924-1011-01 as base, with supplement. Includes color wiring diagrams.

Table of Contents

Model Identification
Specifications
Engine Performance Curves
Running Performance Curves
Adjustment
THROTTLE CONTROL CABLE
Throttle Cable
Oil Pump Cable
CARBURETOR
SPARK PLUG
IGNITION TIMING
CLUTCH
STEERING
BRAKES
Front and Rear Brake Cam Lever Angle
Front Brake Lever
Rear Brake Pedal
BRAKE LIGHT SWITCH
DRIVE CHAIN
REAR SHOCK ABSORBERS
HEADLIGHT
HORN
Disassembly
ENGINE
ENGINE OIL TANK
AIR CLEANER ELEMENT
MUFFLER
CYLINDER HEAD, CYLINDER
PISTON, PISTON RINGS
OIL PUMP
CARBURETOR
RIGHT ENGINE COVER
CLUTCH
ROTARY DISC VALVE :
DRIVE CHAIN
ENGINE SPROCKET
IGNITION COIL
NEUTRAL SWITCH
MAGNETO FLYWHEEL
MAGNETO STATOR
CONTACT BREAKER
CONDENSER
EXTERNAL SHIFT MECHANISM
TRANSMISSION
CRANKSHAFT
CRANKCASE
FUEL TANK
FRONT WHEEL
REAR WHEEL
TIRE, TUBE
RIM
SPOKE
HANDLEBAR
CLUTCH CABLE
THROTTLE CONTROL CABLE
FRONT BRAKE CABLE
SPEEDOMETER CABLE
HEADLIGHT
SPEEDOMETER
IGNITION SWITCH
FRONT BRAKE LIGHT SWITCH
REAR BRAKE LIGHT SWITCH
FRONT FORK
STEERING STEM
STEERING STEM BEARINGS
SWING ARM
REAR SHOCK ABSORBERS
Maintenance and Theory of Operation
AIR CLEANER
CARBURETOR
Starter System
Pilot System
Main System
Float System
CYLINDER, PISTON
CYLINDER HEAD
CRANKSHAFT
CLUTCH
TRANSMISSION
KICKSTARTER
ENGINE LUBRICATION SYSTEM
Oil Pump
ROTARY VALVE
ENGINE BEARING, BUSHINGS,
OIL SEALS
FUEL TANK
WHEELS
TIRES
RIM, SPOKES
AXLE
GREASE SEALS, WHEEL BEARINGS
BRAKES
DRIVE CHAIN
SPROCKETS
REAR WHEEL COUPLING
STEERING STEM
FRONT FORK
REAR SHOCK ABSORBERS
SWING ARM
MUFFLER
IGNITION SYSTEM
CHARGING SYSTEM
BATTERY
SPARK PLUG
IGNITION SWITCH
HEADLIGHT CIRCUIT
BRAKE, TAIL LIGHT CIRCUIT
TURN SIGNAL
HORN CIRCUIT
SPEEDOMETER
Appendix
ADDITIONAL CONSIDERATIONS FOR RACING
SPECIAL TOOLS
PERIODIC MAINTENANCE CHART
TORQUE TABLE
TROUBLESHOOTING GUIDE
WIRING DIAGRAM
Index