Yamaha FZS1000 FZ-1 2001-2005 Clymer Motorcycle Repair Manual

Description

This Yamaha FZS1000 FZ-1 2001 2002 2003 2004 2005 Clymer Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the Yamaha FZS1000 2001-2003 and the (FZ-1) 2001-2005 motorcycles.

Includes 421 pages, in color. Wiring diagrams and hundreds of photos and illustrations.

The chapter breakdown of the M399 is:

QUICK REFERENCE DATA

CHAPTER ONE | GENERAL INFORMATION

Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools | Precision measuring tools | Electrical system fundamentals | Basic service methods | Storage

CHAPTER TWO | TROUBLESHOOTING

Operating requirements | Starting the engine | Engine will not start | Engine performance | Engine noises | Engine lubrication | Cylinder leakdown test | Clutch | Gearshift linkage | Transmission | Fuel system | Electrical testing | Lighting system | Charging system | Ignition system | Starting system | Front suspension and steering | Brake system

CHAPTER THREE | LUBRICATION, MAINTENANCE AND TUNE-UP

Fuel type | Tune-up procedures | Air filter | Spark plugs | Idle speed adjustment | Carburetor synchronization | Engine compression test | Ignition timing inspection | Valve clearance | Fuel hose inspection | Control cable lubrication (non-nylon lined cables only) | Throttle cables | Starting enrichment (choke) cable | Clutch cable adjustment | Gearshift pedal adjustment | EXUP system | Engine oil and filter | Cooling system | Emission control systems | Battery | Tires and wheels | Front fork oil change | Drive chain | Brake system | Headlight aim inspection | Sidestand and ignition cut-off switch inspection | Steering bearing inspection | Front suspension inspection | Rear suspension inspection | Fastener inspection | Wheel bearing inspection | Lights and horn inspection

CHAPTER FOUR | ENGINE TOP END

Engine service notes | Cylinder head cover | Camshafts | Camshaft chain tensioner | Camshaft chain, timing sprocket and chain guide | Cylinder head | Valve lifters and shims | Valves and valve components

CHAPTER FIVE | ENGINE LOWER END

Servicing engine in frame | Engine service notes | Engine | Oil pan, oil strainer and pressure relief valve | Oil pump/water pump | Starter clutch | Crankcase | Piston and connecting rod assembly | Crankshaft | Break-in procedure

CHAPTER SIX | CLUTCH AND EXTERNAL SHIFT MECHANISM

Clutch cover | Clutch | Starter clutch and starter reduction gears | External gearshift mechanism | Clutch cable replacement

CHAPTER SEVEN | TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM

Transmission and internal shift mechanism | Transmission inspection | Internal shift mechanism inspection

CHAPTER EIGHT | FUEL, CARBURETOR, EMISSION CONTROL AND EXHAUST SYSTEMS

Fuel tank | Air filter housing | Carburetor | Pilot screw | Carburetor separation | Carburetor fuel level | Carburetor jetting | Carburetor synchronization | Throttle cable replacement | Starter (choke) cable replacement | Fuel pump assembly | Fuel filter replacement | Crankcase breather system | Evaporative emission control system (California only) | Air induction system (AIS) | Exhaust system | EXUP system

CHAPTER NINE | ELECTRICAL SYSTEM

Electrical component replacement | Electrical connectors | Battery | Charging system | Alternator rotor and stator | Ignition system | Starting circuit cutoff system | Starter | Starter relay | Lighting system | Combination meter | Speed sensor | Cooling system switches and sensors | Turn signal relay | Fuel level gauge | Fuel pump relay | Throttle position sensor | Oil level sensor | Horn | Switches | Fuses | Wiring diagrams

CHAPTER TEN | COOLING SYSTEM

Cooling system inspection | Hoses and hose clamps | Coolant reservoir | Radiator | Cooling fan | Thermostat | Water pump | Oil cooler and crankcase inlet fitting | One-way valve

CHAPTER ELEVEN | WHEELS, TIRES AND DRIVE CHAIN

Front wheel | Rear wheel | Drive hub assembly and rear sprocket | Front wheel hub | Rear wheel hub | Wheel runout and balance | Tire changing | Tire repairs | Drive chain

CHAPTER TWELVE | FRONT SUSPENSION AND STEERING

Handlebar | Handlebar left hand grip replacement | Front fork | Front fork oil refilling | Steering head and stem | Steering head bearing race replacement | Steering stem bearing race replacement

CHAPTER THIRTEEN | REAR SUSPENSION

Shock absorber | Swing arm | Shock linkage | Bearing replacement

CHAPTER FOURTEEN | BRAKES

Brake fluid selection | Preventing brake fluid damage | Brake service | Front brake pads | Front brake caliper | Front master cylinder | Rear brake pads | Rear brake caliper | Rear master cylinder | Brake hose replacement | Brake disc | Rear brake pedal | Brake bleeding | Bleeding the system | Brake fluid draining | Flushing the brake system

CHAPTER FIFTEEN | BODY AND FRAME

Seat | Frame side covers | Windshield | Front cowl panels | Mirrors | Front cowl (fairing) | Headlight module | Front fender | Rear cowl | Sidestand | Centerstand

INDEX

WIRING DIAGRAMS