Description
Do you need Yamaha RZ350 Motorcycle repair information? This 240 page, printed and bound 1984 – 1985 Yamaha RZ350 Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1984 and 1985 Yamaha RZ350 two-stroke motorcycles. This 1984-1985 Yamaha RZ350 Two-Stroke Motorcycle Service Manual is a high quality reproduction of the original out of print manual.
1984 – 1985 Yamaha RZ350 Manual Motorcycles Covered
1985 Yamaha RZ350N
1985 Yamaha RZ350NC
1984 Yamaha RZ350L
Table of Contents
General Information
Periodic Inspections And Adjustments
Engine Overhaul
Cooling System
Carburetion
Chassis
Electrical
Appendices
Includes 1985 RZ350N / NC Supplementary Manual
Index of Topics
MOTORCYCLE IDENTIFICATION
Vehicle Identification Number
Engine Serial Number
MAJOR FEATURES
YPVS (Yamaha Power Valve System)
Front Fork (Air Assisted Fork with Variable Damper)
Link Type Monocross Suspension
Catalyzer
SPECIAL TOOLS
For Tune-Up
For Engine Service
For Chassis Service
For Electrical Components
INTRODUCTION
MAINTENANCE INTERVALS CHARTS
PERIODIC MAINTENANCE EMISSION CONTROL SYSTEM
ANTICIPATED MAINTENANCE
GENERAL MAINTENANCE/LUBRICATION
ENGINE
Spark Plug
Crankcase Ventilation System
Fuel Line
Exhaust Line
Exhaust System
Carburetor Synchronizalion
Idle Speed
Throttle Cable Adjustment
Air Filter
Secondary Air Filter
Autolube Pump
Engine and Transmission Oil
Coolant Level
Handling Notes of Coolant
Clutch Adjustment
YPVS Cable Adjustment
CHASSIS
Fuel Cock
Front Brake Adjustment
Rear Brake Adjustment
Brake Light Switch Adjustment
Checking the Disc Pads
Checking the Brake Fluid Level
Tires
Tubeless Tires and Cast Whals
Drive Chain Tension Check
Drive Chain Tension Adjustment
Drive Chain Lubrication
Steering Head Adjustment
Wheel Bearings
Front Wheel
Rear Wheel
Front Fork Oil Change
Front Fork Adjustment
Rear shock Absorber Adjustment
ELECTRICAL
Battery
Headlight
Catalyzer (Catalytic Converter)
Catalyzer (Catlytic Converter) Inspection
Fuse
NOTES ON MAINTENANCE
ENGINE REMOVAL
Preparation for Removal
Fuel Tank
Lower Cowl
Exhaust
Tension Rod
Gear Change Pedal
Wiring and Cables
Carburetor
AC Generator
Drive Chain and Drive Sprocket
Removal
DISASSEMBLY
Reed Valve Assembly
Radiator House
Thermo sensor
Thermostatic Valve
Cylinder Head
Cylinder
Power Valve
Piston Pin and Piston
Kick Crank
Crankcase Cover, Right
Clutch Assembly and Primary Drive Gear
Kick Axle Assembly
Change Shaft Assembly
Cam Stopper and Bearing Stopper Plates
Crankcase
Crankshaft
Transmission
Shift Cam, Guide Bars, and Shift Forks
Neutral Switch
Clutch Push Lever
Tachometer Gears and Hose Joint 2
INSPECTION AND REPAIR
Cylinder Head
Cylinder
Power Valve
Piston
Piston Clearance
Piston Rings
Piston Pin and Bearing
Autolube Pump
Clutch
Primary Drive
Kick Starter
Shifter
Transmission
Crankshaft
Neutral Switch
Tachometer Gear
Bearings and Oil Seals
Crankcase
ENGINE ASSEMBLY AND ADJUSTMENT
Important Information
Engine Lubrication Chart
Shift Cam, Guide Bar, and Shift Fork
Transmission
Hose Joint 2 and Tachometer Gears
Crankshaft Installation
Crankcase
Kick Starter Assembly
Kick Idle and Tachometer Primary Drive Gears
Primary Drive and Water Pump Drive Gears
Clutch
Right Crankcase Cover
Stator Coil and Flywheel
Power Valve
Piston, Cylinder, and Cylinder Head
Mounting the Engine
Cable/Lead/Hose Routing
OPERATION
HANDLING NOTES
COOLANT REPLACEMENT
RADIATOR
Removal
Inspection
Installation
RADIATOR MOUNTING
HOSE BAND
WATER PUMP
Removal
Inspection
Installation
THERMOSTATIC VALVE
Operation
Removal
Inspection
CARBURETOR
Sectional View
Specification
Removal
Disassembly
Assembly
Inspection
Adjustment
REED VALVE ASSEMBLY
Inspection
FRONT WHEEL
Front Wheel Removal
Installing Front Wheel
Front Axle
Front Wheel Inspection
Replacing Wheel Bearings
REAR WHEEL
Rear Wheel Removal
Installing Rear Wheel
Rear Axle
Replacing Wheel Bearings
Rear Wheel Inspection
DISC BRAKE
Caliper Pad Replacement
Caliper Disassembly
Master Cylinder Disassembly
Brake Inspection and Repair
Brake Assembly
Air Bleeding
FRONT FORK
Removal
Disassembly
Inspection
Reassembly
STEERING HEAD
Adjustment
Disassembly
Inspection
Installation
MONOCROSS SUSPENSION
Handling Notes
Notes on Disposal
Removal
Inspection
Installation
SWINGARM
Inspection
Removal
Side Clearance
Assembly
DRIVE CHAIN AND SPROCKETS
Drive Sprocket
Driven Sprocket
Chain Inspection
Drive Chain Lubrication
CABLES AND FITTINGS
Cable Maintenance
Throttle Maintenance
RZ350L WIRING DIAGRAM
IGNITION AND STARTING SYSTEM
Ignition Timing
Spark Gap Test
Spark Plug
Pickup and Source Coil Test
Ignition Test
Sidestand Control Unit
CHARGING SYSTEM
AC Generator
Voltage Regulator
Checking Silicon Rectifier
BATTERY
Checking
Service Life
YPVS SYSTEM
Troubleshooting
Checking YPVS Motor Unit
Checking YPVS Control Unit
LIGHTING SYSTEM
Lighting Tests and Checks
Headlight
SIGNAL SYSTEM
Lighting Tests and Checks
Self-cancelling Rasher System
WATER TEMPERATURE GAUGE
Description
Operation
Troubleshooting
Inspection
Temp Meter
Catalyzer (Catalytic Converter)
Troubleshooting
Inspection
Catalyzer Thermo Control Unit
Catalyzer (Catalytic Converter) Inspection
Switches
This book may also apply to vehicle sold outside the US including Yamaha RD350 RZ350 YPVS 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 Two Stroke Twin motorcycles. Check with your dealer for fitment.