Bayou 220 250 KLF220 KLF250 Kawasaki Online Service Manual

The CYCLEPEDIA PRESS LLC Kawasaki KLF220/250 Bayou online service manual features detailed, full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer-trained motorcycle technician. Scroll down the page to see actual photos from the manual. This isn’t some pirated, photocopied version of the OEM manual either. When you subscribe you’ll get access to an ATV technician who you can interact with, should you need to. You won’t get that with a lousy PDF from a pirated CD-ROM or download!

Bayou 220 250 KLF220 KLF250 Kawasaki Service Manual ATV Coverage

Bayou 220

1988 Kawasaki KLF220-A1 Bayou
1989 Kawasaki KLF220-A2 Bayou
1990 Kawasaki KLF220-A3 Bayou
1991 Kawasaki KLF220-A4 Bayou
1992 Kawasaki KLF220-A5 Bayou
1993 Kawasaki KLF220-A6 Bayou
1994 Kawasaki KLF220-A7 Bayou
1995 Kawasaki KLF220-A8 Bayou
1996 Kawasaki KLF220-A9 Bayou
1997 Kawasaki KLF220-A10 Bayou
1998 Kawasaki KLF220-A11 Bayou
1999 Kawasaki KLF220-A12 Bayou
2000 Kawasaki KLF220-A13 Bayou
2001 Kawasaki KLF220-A14 Bayou
2002 Kawasaki KLF220-A15 Bayou
2003 Kawasaki KLF250A1 Bayou

Bayou 250

2003 Kawasaki KLF250A1 Bayou
2004 Kawasaki KLF250A2 Bayou
2005 Kawasaki KLF250A3 Bayou
2006 Kawasaki KLF250A4 Bayou
2007 Kawasaki KLF250A5 Bayou
2008 Kawasaki KLF250A6 Bayou
2009 Kawasaki KLF250A Bayou
2010 Kawasaki KLF250A Bayou
2011 Kawasaki KLF250A Bayou

Bayou 220 250 KLF220 KLF250 Kawasaki Service Manual Table of Contents

Kawasaki KLF220/250 Bayou Fuel System

Carburetor Assembly, Carburetor Disassembly, Carburetor Installation, Carburetor Removal, Fuel Tank, Fuel Petcock

Kawasaki KLF220/250 Bayou Final Drive

Drive Shaft, Final Bevel Gear Adjustment, Final Gear Case Assembly, Final Gear Case Disassembly, Output Bevel Gear Adjustment, Output Bevel Gear Case Assembly, Output Bevel Gear Case Disassembly, Rear Axle

Kawasaki KLF220/250 Bayou Electrical Systems

Battery, Charging System, Crankshaft Position Sensor, Fuses and Relays, Ignition SystemLights, Starter Motor, Switches, Wiring Diagrams

Kawasaki KLF220/250 Bayou Engine

Alternator, Camshaft, Camshaft Chain Tensioner, Clutch Installation, Clutch Removal, Crankcase, Crankcase Bearings, Crankshaft, Cylinder and Piston, Cylinder Head, Engine Installation, Engine Removal, Gearshift, Left Side Engine Components, Oil Pump, Recoil Starter, Right Side Crankcase Cover, Right Side Engine Components, Transmission Assembly, Transmission Removal, Transmission Shafts, Valves

Kawasaki KLF220/250 Bayou Front Suspension

A-Arms, Front Shock Absorbers

Kawasaki KLF220/250 Bayou Front Brake

Front Brake Cable, Front Drum Brake

Kawasaki KLF220/250 Bayou Wheels

Front Wheel, Rear Wheel, Wheel Inspection, Wheel Hub

Kawasaki KLF220/250 Bayou Periodic Maintenance

Kawasaki KLF220/250 Bayou Periodic Maintenance

Air Filter Servicing, Brake Inspection, Clutch Inspection, Compression Test, Engine Idle Speed, Engine Oil, Final Drive / Differential Oil, Fuel Hose Replacement, Fuel System Cleanliness Inspection, Lubrication, Periodic Maintenance Chart, Propeller Shaft Joint Boot, Rear Brake Hub Drain, Spark Arrestor, Spark Plug, Throttle Free Play, Tires, Toe-In Adjustment, Valve Adjustment

Kawasaki KLF220/250 Bayou Rear Brake

Rear Brake Handlebar Lever, Rear Brake Pedal, Rear Drum Brake

Kawasaki KLF220/250 Bayou Rear Suspension

Rear Shock Absorbers, Rear Suspension Arms

Kawasaki KLF220/250 Bayou Steering

Handlebar, Steering Knuckles, Steering Shaft, Tie Rods

Kawasaki KLF220/250 Bayou Quick Reference Specifications

Specifications, Torque Specs, VIN and Engine Number

Kawasaki KLF220/250 Bayou External Components

Bumpers and Racks, Compression Release Lever, Exhaust System, Footrests, Front Fender, Fuel Tank Cover, Rear Fender, Reverse Gear Knob, Seat

Kawasaki KVF650 Brute Force / KVF650 KVF700 Prairie Suzuki TwinPeaks 700 ATV Printed Service Manual

Do you need for work on a Kawasaki KVF650 Brute Force, KVF650 KVF700 Prairie or Suzuki TwinPeaks 700 ATV? The Cyclepedia Press LLC Kawasaki KVF650 Brute Force, KVF650 KVF700 Prairie, and Suzuki LT-V700F TwinPeaks printed ATV service manual features 531 pages of detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned Kawasaki and Suzuki dealer trained technician.

Buy the book and get 1 Year of access to the online version free!

The Kawasaki KVF650 Brute Force / KVF650 KVF700 Prairie / Suzuki LTV700F TwinPeaks ATV manual will help you repair the following Kawasaki and Suzuki 4×4 ATVs:

2002 Kawasaki KVF650A1/B1 Prairie
2003 Kawasaki KVF650A2/B2 Prairie

2004 Kawasaki KVF700B1 Prairie
2004 Kawasaki KVF700A1 Prairie
2005 Kawasaki KVF700D1 Prairie
2005 Kawasaki KVF700B2 Prairie
2005 Kawasaki KVF700A2 Prairie
2006 Kawasaki KVF700A3 Prairie

2005 Kawasaki KVF650 Brute Force 4×4
2006 Kawasaki KVF650 Brute Force 4X4
2007 Kawasaki KVF650E7F Brute Force 4×4 (Hardwoods)
2007 Kawasaki KVF650D7F Brute Force 4×4
2008 Kawasaki KVF650E8F Brute Force 4×4 (Hardwoods)
2008 Kawasaki KVF650D8F Brute Force 4×4
2009 Kawasaki KVF650E9F Brute Force 4X4 (Camo)
2009 Kawasaki KVF650D9F Brute Force 4X4
2010 Kawasaki KVF650DAF Brute Force 650 4X4
2011 Kawasaki KVF650DBF Brute Force 650 4X4

2004 Suzuki LT-V700F TwinPeaks
2005 Suzuki LT-V700F TwinPeaks

Note: The independent suspension (650i and 750i) are not covered at this time.

Table of Contents

Air filter removal cleaning installation Brute Force Prairie and TwinPeaks
Kawasaki Brute Force, Prairie, Suzuki Twin Peaks 700 Periodic Maintenance

Periodic Maintenance Chart, Air Filter Servicing, Brake Fluid, Brake Inspection, Carburetor Synchronization, Compression Check, Coolant, Engine Idle Speed, Engine Oil, Final Drive Oil, Fuel System Cleanliness, Hose Inspection, Joint Boot Inspection, Lubrication, Spark Arrestor, Spark Plug, Throttle Free Play, Tires, Toe-In Adjustment, Valve Clearance

Connecting rod big end clearance crankshaft inspection tolerances KVF650
Kawasaki Brute Force, Prairie, Suzuki Twin Peaks 700 Quick Reference

KVF650 Specifications, KVF700 and LT-V700F Specs, Torque Specifications, VIN and Engine Number Location

Bruteforce and Prairie KVF 600 and 750 carburetor jet cleaning and inspection
Kawasaki Brute Force, Prairie, Suzuki Twin Peaks 700 Fuel System

Airbox, Carburetor Removal, Carburetor Disassembly, Carburetor Assembly, Carburetor Installation, Fuel Pump, Vacuum Fuel Pump, Fuel Tank, Fuel Valve, Exhaust System

Brute Force KVF650 Prairie 700 TwinPeaks trailer hitch installation
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 External Components

Bumpers and Racks, Drive Selector, Footrests, Front Fender, Handlebar Cover, Headlights, Inner Covers, Instruments, Rear Fender, Seat, Side Covers

Kawasaki KVF650 Suzuki twin peaks 700 multiple cam chain engine timing
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Engine Repair

Bevel Gear, Bevel Gear Inspection, Cylinder Head Cover, Rocker Arms, Camshaft, Cylinder Head, Valves, Cylinder and Piston, Cam Chains, Engine Removal, Engine Installation, Recoil Starter, Generator, Starter Clutch, Oil Pump, Oil Pipes, Crankcase Splitting, Crankcase Assembly, Crankshaft, Transmission Removal, Transmission Assembly, Crankcase Bearings

Suzuki LTV700F and Kawasaki Prairie Brute Force Belt Remove Replace
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Converter System Inspection

Belt Light Reset, CVT Cover, Drive Belt, Drive Pulley, Driven Pulley

Water pump mechanical coolant seal leak oil seal and bearing installation
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Cooling System Maintenance

Coolant, Radiator, Reserve Tank, Thermostat, Water Pump

Prairie 700 Brute Force TwinPeaks differential fluid oil change clutch pack
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Final Drive Service

Front Axles, Differential Removal, Differential Installation, Differential Disassembly, Differential Inspection, Differential Assembly, Final Gear Case, Rear Axle

Kawasaki Prairie KVF 650 700 LT-V700F brake caliper seal replacement
Kawasaki BruteForce, Prairie, Suzuki TwinPeaks 700 Front Brake

Front Caliper, Master Cylinder

Brute Force Prairie wet brake system clutch plates steel discs 700 650
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Wet Rear Brake

Internal Wet Brake, Rear Brake Pedal

Prairie 700 650 Bruteforce wheel hub nut tightening torque cotter pin
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Wheel Removal and Installation

Wheels and Hubs

Prairie 700 Brute Force 650 steering knuckle and tie rod bearings check
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Steering Parts

Handlebar, Steering Knuckles, Steering Shaft, Tie Rods

Brute Force Prairie shock absorber install lift kit ball joint cir clip snap ring
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Front Suspension

Shock Absorbers, Suspension Arms

twinpeaks 700 KVF 650 swing arm bearing seal inspection replace install
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Rear Suspension

Shock Absorber, Rear Swingarm

Brute Force 650 Prairie 700 4x4 troubleshooting indicator light 4wd
Kawasaki Brute Force, Prairie, Suzuki TwinPeaks 700 Rear Suspension Electrical System and Wiring Diagram

Charging System, Ignition System, Actuators, Battery, Fuses and Relays, Lights, Starter Motor, Switches, Wiring Diagrams

KYMCO MXU 250 ATV Printed Service Manual

The CYCLEPEDIA PRESS LLC KYMCO MXU 250 ATV Service Manual service manual features detailed, photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran ATV technician.  Note: Printed manuals are in black and white.

KYMCO MXU 250 ATV owners who need to perform regular maintenance, carburetor cleaning, or a complete engine rebuild will find the CYCLEPEDIA manual offers everything you need.

Order this printed manual and get FREE 1 year access to the online version! Please contact publisher to get your FREE 1 year subscription.

KYMCO MXU 250 ATVs covered by this service manual:

2005 KYMCO MXU 250
2006 KYMCO MXU 250
2007 KYMCO MXU 250
2008 KYMCO MXU 250
2009 KYMCO MXU 250

The KYMCO MXU 250 ATV manual covers the following topics:

Serial Number Locations
Specifications
Service Precautions
Torque Values
Special Tools
Lubrication Points
Cable and Harness Routing
Wiring Diagram
Troubleshooting

Service Information
Frame Covers
Exhaust Muffler Removal

Service Information
Maintenance Schedule
Fuel Line/Throttle Operation
Air Cleaner
Spark Plug
Valve Clearance
Carburetor Idle Speed
Ignition Timing
Cylinder Compression
Engine Oil
Transmission Oil
Drive Belt/Brakes
Headlight Beam Adjustment (On Road Only)
Steering System Inspection
Toe-In Adjustment
Wheels/Tires
Drive Chain Slack
Drive Select Lever
Cable Inspection and Lubrication
Suspension Lubrication
Cooling System

Service Information
Troubleshooting
Engine Oil & Oil Filter
Oil Pump

Service Information
Troubleshooting
Fuel Tank
Fuel Valve
Throttle Valve
Carburetor
Air Cleaner

Service Information
Engine Removal

Service Information
Troubleshooting
Cylinder Head Cover
Camshaft/Camshaft Holder
Cylinder Head

Service Information
Cylinder/Piston

Service Information
Troubleshooting
Left Crankcase Cover
Drive Pulley
Clutch / Driven Pulley

Transmission
Service Information
Transmission Case Cover

Service Information
Crankcase/Crankshaft/Balance Shaft

Cooling System Testing
Radiator
Specifications
Thermosensor
Thermostat
Troubleshooting
Water Pump

Front Hydraulic Brake
Service Information
Front Brake Fluid Change / Air Bleed
Brake Master Cylinder
Front Brake Caliper
Rear Hydraulic Brake
Rear Brake Master Cylinder & Pedal)
Rear Brake Caliper

Troubleshooting
Service Information
Front Wheel
Front Suspension
Handlebar
Tie Rod

Service Information
Troubleshooting
Rear Wheel / Axle / Axle Hub
Rear Swing Arm / Shock Absorber

Service Information
Troubleshooting
Battery
Charging System
Regulator-Rectifier
A.C. Generator Inspection
A.C. Generator Coil and Flywheel
Resistor Inspection
AC Generator

Service Information
Troubleshooting
Ignition Unit / Change Gear Control
Ignition Coil
Pulser Coil

Service Information
Troubleshooting
Starter Motor
Starter Relay
Starter Clutch

Bulb Removal
Instrument (On Road Only)
Horn (On Road Only)

KYMCO Mongoose 70 and 90 Youth ATV Printed Service Manual

The KYMCO MONGOOSE 70 & 90 ATV Service Manual service manual features detailed, black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran ATV technician.

KYMCO MONGOOSE 70 & 90 ATV owners who need to perform regular maintenance, carburetor cleaning, or a complete engine rebuild will find the CYCLEPEDIA manual offers everything you need.

Order this printed manual and get FREE 1 year access to the full color online version! Please contact publisher to get your FREE 1 year subscription.

KYMCO Mongoose Youth covered by this online service manual:

2004 Mongoose 90
2005 Mongoose 90
2006 Mongoose 90
2007 Mongoose 90
2008 Mongoose 90
2009 Mongoose 90
2010 Mongoose 90
2011 Mongoose 90
2012 Mongoose 90
2013 Mongoose 90
2014 Mongoose 90
2015 Mongoose 90
2016 Mongoose 90
2017 Mongoose 90

2007 Mongoose 70
2008 Mongoose 70
2009 Mongoose 70
2010 Mongoose 70
2011 Mongoose 70
2012 Mongoose 70
2013 Mongoose 70
2014 Mongoose 70
2015 Mongoose 70
2016 Mongoose 70
2017 Mongoose 70

The KYMCO Mongoose 70 cc and 90 cc ATVs are powered by a GY6 style 4-stroke engine. The limiters can be removed from the CVT to allow the transmission to use its full operating range and reach higher speeds.  The are also called the MXER 90R and MXER 70R for some years.

The KYMCO Mongoose 70 and 90 ATV online manual covers the following topics:

KYMCO Mongoose 70 and 90 ATV Periodic Maintenance

Periodic Maintenance Chart, Air Screw Adjustment, Oil Pump Inspection, Oil Tank Level, Throttle Free Play, Engine Idle Speed, Lubrication, Fuel and Oil Lines, Suspension, Fuel, Filter, Final Gear Oil, Brake Inspection, Carburetor Draining, Drive Chain Inspection, Spark Plug, Compression Check, Air Filter Servicing, Tires, Toe-In Adjustment

KYMCO Mongoose 70 and 90 ATV Quick Reference

VIN and Engine Number Location, General Torque Specifications, Torque Specifications, Specifications

KYMCO Mongoose 70 and 90 ATV Fuel System

Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Fuel Valve, Exhaust System, Fuel Tank, Reed Valve, Exhaust System

KYMCO Mongoose 70 and 90 ATV External Components

Front Fender, Rear Fender, Seat, Footrests, Steering Cover, Handlebar, Front Bumper, Engine Guard

KYMCO Mongoose 70 and 90 ATV GY6 Engine

Fan Cover, Cylinder Head Cover, Cylinder Head, Cylinder and Piston, Clutch, CVT Removal, CVT Installation, Right Engine Components, Output Drive, Engine Removal, Engine Installation, Oil Pump, Crankshaft, Crankcase Splitting, Crankcase Assembly

KYMCO Mongoose 70 and 90 ATV Final Drive

Axle Removal, Axle Installation, Drive Chain, Engine Sprocket

KYMCO Mongoose 70 and 90 ATV Front Brakes

Front Drum Brakes

KYMCO Mongoose 70 and 90 ATV Rear Brake

Rear Brake Master Cylinder, Brake Caliper

KYMCO Mongoose 70 and 90 ATV Wheels

Wheels and Hubs, Bearing Replacement

KYMCO Mongoose 70 and 90 ATV Steering

Steering Shaft, Steering Knuckles

KYMCO Mongoose 70 and 90 ATV Front Suspension

Front Suspension Removal, Front Suspension Installation

KYMCO Mongoose 70 and 90 ATV Rear Suspension

Swingarm, Shock Absorber

KYMCO Mongoose 70 and 90 ATV Electrical System

Ignition System, Charging System, Starter Relay, Starter, Battery, Fuses, Switches, Wiring Diagrams

KYMCO MXU 500i 700i ATV Paper Service Manual

The Cyclepedia Press LLC KYMCO MXU 500i and MXU 700i ATV service manual features detailed, photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran dealer trained ATV technician.

This manual is for the 2013 – 2017 MXU 500i and MXU 700i KYMCO ATVs. It may cover other years as well.

Get 1 year of access to the full color online manual with your purchase.

Note: Printed manuals are in black and white.

 

KYMCO MXU 700i and MXU 500i Quick Reference

General Information, VIN and Engine Number Location, Torque Specifications, Specifications

 

KYMCO MXU 700i and MXU 500i Periodic Maintenance

Periodic Maintenance Chart, Throttle Free Play, Brake Fluid, Brake Inspection, Engine Oil, Oil Pressure, Final Drive / Differential Oil, Spark Plug, Compression Check, Air Filter Servicing, Tires, Valve Clearance, Toe-In Adjustment, Spark Arrestor

 

KYMCO MXU 700i and MXU 500i Fuel System

Airbox, Component Location, Check Engine Lamp (CELP), Fuel Tank, Fuel Injection Diagnostic Tool, Fuel Injection Sensors, Fuel Injector, Fuel Pump, Throttle Body, Throttle Body Components

KYMCO MXU 700i and MXU 500i External Components

Frame Covers, Bumpers and Racks, Boot Guard, Side Covers, Headlight, Center Cover, Skid Plate, Instruments, Pedal Cover, Seat, Drive Selector, Rear Fender, Front Bumper, Front Fender, Rear Fender, Exhaust System

KYMCO MXU 700i and MXU 500i Engine

Gearshift, Crankcase Bearings, Transmission Assembly, Valves, Cylinder and Piston, Clutch Removal, Clutch Installation, Right Crankcase Cover, Crankcase Assembly, Oil Pump, Recoil Starter, Crankcase Splitting, Right Side Engine Components, Cylinder Head Cover, Crankshaft, Engine Specifications, Transmission Shafts, Cylinder Head, Left Crankcase Cover, Camshaft, Generator, Engine Installation, Transmission Removal, Engine Removal

KYMCO MXU 700i and MXU 500i Cooling System

Coolant, Water Pump, Radiator, Pressure Testing, Thermostat

KYMCO MXU 700i and MXU 500i CVT

Belt Case Cover, Clutch Removal, Clutch Installation, CVT Removal, CVT Installation

KYMCO MXU 700i and MXU 500i Final Drive

Universal Joints, Front Drive Shafts, Rear Drive Shafts, Front Differential Removal, Front Differential Installation, Front Differential Disassembly, Differential Assembly, Final Drive Gear Disassembly, Final Drive Gear Removal and Installation

KYMCO MXU 700i and MXU 500i Brake System

Brake Calipers, Brake Discs, Brake Lines, Master Cylinders, Brake Pedal

KYMCO MXU 700i and MXU 500i Wheels

Wheel and Hub Removal and Installation, Wheel Bearings

KYMCO MXU 700i and MXU 500i Steering

Handlebar, Steering Knuckles, Steering Shaft, Steering Rack and Tie Rods, Power Steering (EPS)

KYMCO MXU 700i and MXU 500i Front Suspension

Front Shock Absorbers, A-arms

KYMCO MXU 700i and MXU 500i Rear Suspension

Shock Absorbers, Rear Suspension Arms, Rear Knuckles

KYMCO MXU 700i and MXU 500i Electrical System

Electrical Specifications, Ignition System, Charging System, Fuses, Battery, Starting System, Starter Motor, Lights, Switches, Wiring Diagrams